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基于优化BP神经网络的SHARC电弧炉终点温度预报模型

SHARC electric arc furnace terminal temperature prediction model based on improved BP neural network

  • 摘要: 电弧炉终点温度是冶炼过中的关键生产指标.本文中以130 t SHARC电弧炉为研究对象,基于炉内能量守恒原理,通过相关性分析,明确影响终点温度各因素的主次关系,最终确定预报模型的10个输入变量.为提升模型的预报精度,在反向传播(BP)神经网络中引入L2正则化系数并优化网络结构,对比不同的优化器对模型性能的影响;采用平均绝对误差和命中率作为模型性能评价指标.研究结果表明,当L2正则化系数为0.17、优化器为Adam、BP神经网络结构为10×14×230×1时,所建立的终点温度预报模型的性能较未优化模型有显著提升.选取连续90炉实际生产数据对优化后的模型进行验证,结果显示,当温度误差分别控制在±10℃和±15℃时,模型命中率分别达到88.9%和95.5%,这验证了该模型的实用性与可靠性.

     

    Abstract: The end-point temperature of the electric arc furnace is a key production indicator during the smelting process. Taking a 130 t SHARC electric arc furnace as the research object, this study identifies the primary and secondary factors affecting the end-point temperature through correlation analysis based on the principle of energy conservation within the furnace, ultimately selecting ten input variables for the prediction model. To improve prediction accuracy, an L2 regularization term is introduced into the BP neural network, the network structure is optimized, and the effects of different optimizers on model performance are compared. Mean absolute error and hit rate are used as performance evaluation indicators for the model. The results show that with an L2 regularization coefficient of 0.17, the Adam optimizer, and a network structure of 10×14×230×1, the proposed end-point temperature prediction model achieves significant improvement over the unoptimized model. Validation using 90 consecutive sets of actual production data shows that the model achieves hit rates of 88.9% and 95.5% for temperature errors within ±10 ℃ and ±15 ℃, respectively, confirming its practicality and reliability.

     

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