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3.5%Si硅钢固态脱碳过程中氧化层改性及其磁性能调控

Modification and magnetic properties of oxide layer during solid decarbonization of 3.5%Si silicon steel

  • 摘要: 以0.5 mm厚3.5%Si(质量分数)硅钢为研究材料,在CO2-CO气氛脱碳后的试样表面分别涂覆MgO、MgO-Al2O3复合隔离涂层液,借助氧化层绝缘化改性,探究涂层液组分对硅钢表面氧化层形貌结构及磁性能的影响规律.结果表明:经MgO改性后,硅钢表面生成Mg2SiO4玻璃膜绝缘底层,且改性前后氧化层厚度基本不变;Al2O3的引入可显著降低硅钢薄带内部的碳含量;随着复合涂层中Al2O3占比的提升,生成的硅酸镁玻璃膜结构愈发致密均匀,MgO与基体氧化层的反应程度更为充分,且Al2O3与Mg2SiO4之间的反应并未破坏氧化层的整体致密性.经磁性能测试可知:当复合涂层中w(Al2O3)为2%时,磁感性强度B50达到了1.917 T,铁损P

     

    Abstract: Using 0.5 mm-thick 3.5% Si(mass fraction) silicon steel as the model material,MgO and MgO-Al2O3composite insulating coatings have been applied to the specimen surface after decarburization in a CO2-CO atmosphere.Through oxide-layer insulation modification,the effects of coating composition on the surface oxide morphology,microstructure,and magnetic properties of the silicon steel have been systematically investigated.The results indicate that,after MgO modification,a Mg2SiO4 glassy insulating underlayer forms on the surface of the silicon steel,while the overall oxide-layer thickness remains essentially unchanged.Furthermore,the introduction of Al2O3 significantly reduces the carbon content within the silicon steel strip.With increasing Al2O3 content in the composite coating,the resulting magnesium silicate(Mg2SiO4) glass layer becomes progressively denser and more uniform.The reaction between MgO and the substrate oxide layer is enhanced,while the interaction between Al2O3 and Mg2SiO4 does not compromise the overall compactness of the oxide layer.Magnetic property measurements show that when the Al2O3 content in the composite coating is 2%,the magnetic induction B50 reaches 1.917 T,while the core loss P1.5/50 decreases to as low as2.113 W/kg.With further increases in Al2O3 content,the magnetic induction of the samples gradually declines,accompanied by a corresponding increase in core loss.

     

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