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ZrO2颗粒增强铜基摩擦材料组织及性能

Microstructure and properties of ZrO2 particle-reinforced copper-based friction materials

  • 摘要: 采用粉末冶金技术(PM)制备了ZrO2颗粒增强铜基烧结块体摩擦材料,测试表征了材料的微观结构、密度、孔隙率、硬度及摩擦磨损性能,研究了不同含量ZrO2颗粒对烧结态铜基摩擦材料微观组织和性能的影响。研究结果表明:ZrO2颗粒加入前后,基体铜基摩擦材料的物相组成和分布状态未做明显改变,ZrO2颗粒在基体中分布均匀,未出现团聚现象;随着ZrO2含量的增加,材料的密度降低,孔隙率升高,硬度呈现先升高后降低的趋势;在制动压力为1 MPa,转速为5 200 r/min的测试条件下,材料的摩擦因数与磨损率随着ZrO2含量的增加呈现先降低后升高的趋势,当ZrO2添加量达到8%时,材料的摩擦磨损性能达到最佳,其摩擦因数为0.29,磨损率达到最小值0.24 cm3/MJ。

     

    Abstract: ZrO2 particle-reinforced copper-based friction materials were prepared by powder metallurgy (PM), and the effects of ZrO2 contents on microstructure and properties of the materials were studied. The microstructure, density, porosity, hardness and friction and wear properties of the materials were characterized. The results show that the phase composition and distribution state of the copper base friction material are not changed significantly before and after the addition of ZrO2 particles, and the ZrO2 particles are evenly distributed in the matrix without agglomeration phenomenon. With the increase of ZrO2 content, the density of the material decreases, the porosity increases, and the hardness tends to increase and then decrease. Under the test conditions of braking pressure of 1 MPa and rotation speed of 5 200 r/min, the friction factor and wear rate of the material decreases first and then increases with the increase of ZrO2 content, and when the ZrO2 addition reaches 8%, the friction and wear performance of the material reaches the best, the friction factor is 0.29, and the wear rate reaches the minimum value of 0.24 cm3/MJ.

     

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