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铜基摩擦材料增强相的研究现状及展望

Research status and prospect of reinforcement phase in copper based friction materials

  • 摘要: 高铁刹车片是高速列车安全运行的核心部件,其性能直接影响到列车的制动效果和安全性。铜基粉末冶金摩擦材料因其优异的机械性能、耐磨性和热导性,逐渐成为高铁刹车片的重要材料选择。颗粒增强铜基摩擦材料具有优异的摩擦磨损性能,能够满足工程材料在高强度复杂环境中的应用,具有广阔的应用前景。然而,第二相与基体之间容易发生界面反应,引起晶格畸变,影响基体的界面关系、力学性能以及润湿性。这些问题不仅降低了高铁刹车片的安全性和可靠性,对于材料的使用寿命和维护成本也提出了更加严峻的挑战。主要讨论了金属间化合物、金属和合金、碳材料和陶瓷材料等增强相对于铜基摩擦材料组织、结构以及摩擦磨损性能的影响,指出了当前铜基摩擦材料存在的一些问题,并对增强相的未来发展趋势进行了展望。

     

    Abstract: High-speed train brake pads are the core components for the safe operation of high-speed trains, and their performance directly affects the braking effect and safety of the train. Copper-based powder metallurgy friction materials have gradually become an important material choice for high-speed train brake pads due to their excellent mechanical properties, wear resistance, and thermal conductivity. Particle-reinforced copper-based friction materials have excellent friction and wear properties, which can meet the application requirements of engineering materials in high-strength and complex environments and have broad application prospects. However, the second phase and the matrix are prone to interface reactions, causing lattice distortion, which affects the interface relationship, mechanical properties, and wettability of the matrix. These problems not only reduce the safety and reliability of high-speed train brake pads but also pose more severe challenges to the service life and maintenance costs of the materials. The influence of intermetallic compounds, metals and alloys, carbon materials and ceramic materials on the microstructure, structure, and friction and wear properties of copper-based friction materials was mainly discussed. Some existing problems of copper-based friction materials were pointed out, and the future development trends of the reinforcing phase were prospected.

     

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