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铜基换挡摩擦片摩擦性能与耐热性能提升

Improvements of tribological performance and heat resistance of copper-based friction plate

  • 摘要: 为解决铜基粉末冶金换挡摩擦片极限工况下易发生黏着磨损及热烧蚀的问题,研制了铝青铜-Cr-镍包石墨-CeF3复合材料摩擦片,测试了其在大载荷、高转速工况下的摩擦因数、闭锁冲击系数、耐热系数与磨损率,并分析了Cr、镍包石墨及CeF3对各方面性能的影响规律。结果显示:适量的Cr元素能通过细晶强化与弥散强化提升材料的强度与硬度;镍包石墨和CeF3在摩擦过程中分布于摩擦表面,可提升材料的润滑性能、换挡柔顺性及耐热系数,从而显著提高摩擦片对重载荷、高转速工况的承载能力;若Cr、镍包石墨和CeF3含量过多会造成力学性能和耐磨性能下降,对其含量进行优化可兼具良好的力学性能、摩擦学性能及耐热性能,进而使铜基换挡摩擦片的摩擦性能与耐热性能得到有效提升。

     

    Abstract: Adhesive wear and thermal ablation of copper-based friction plate easily occur under utmost conditions. The friction plates made of copper alloy-Cr-graphite-CeF3 composites are prepared. The influences of Cr, nickel-clad graphite and CeF3 on performances were researched by testing friction coefficient, impacting coefficient, wear rate and heat resistant coefficient under high load and speed conditions. The results show that appropriate content of Cr improves the hardness and strength of composites by dispersion strengthening and refined crystalline strengthening. The additions of nickel-clad graphite and CeF3 improve the lubricating properties and wear resistance of the composites simultaneously by uniformly distributing on the friction surface. Meanwhile, nickel-clad graphite and CeF3 improve the carry capacity of friction plates under heavy load and high speed conditions by improving heat resistant coefficient of composites. However, the excess Cr, nickel-clad graphite and CeF3 are harmful to mechanical properties and wear resistance. After optimizing the contents of Cr, nickel-clad graphite and CeF3, the friction plate possesses good mechanical properties, tribological performance and heat resistance, which improve the tribological performance and heat resistance of friction plates.

     

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