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3D打印用Mo-Re合金球形粉的制备与性能表征

Preparation and characterization of Mo-Re alloy spherical powder for 3D printing

  • 摘要: 采用熔炼法制备的电极通过等离子旋转电极雾化法制备了用于3D打印的Mo-Re合金球形粉,通过化学分析、金相分析、粒度、球形度和物理性能测试研究了Mo-Re合金球形粉的显微组织和物理性能。研究表明:采用高温烧结+电子束熔炼+真空自耗电弧熔炼制备电极棒,等离子旋转电极雾化方法制备的Mo-Re合金粉末纯度高,氧氮低于0.005%,性能优异;粉末球形度高,表面质量较好,物理性能优异,适合于铺粉型3D打印;但粒度较大,细粉收得率较低,适合于需要粗粉的选区电子束熔化成形。

     

    Abstract: 【Objective】 To prepare spherical Mo-Re alloy powder with high purity, high sphericity, and excellent physical properties for additive manufacturing, and to characterize and evaluate its performance, thereby providing a reference for the application of Mo-Re alloy in the field of additive manufacturing, spherical Mo-Re alloy powder was prepared by the Plasma Rotating Electrode Process(PREP) using electrodes fabricated by electron beam melting and arc melting. 【Method】 The microstructure and physical properties of the spherical Mo-Re alloy powder were investigated through chemical analysis, metallographic examination, particle size analysis, sphericity measurement, and physical property testing. 【Result】 The prepared spherical Mo-Re alloy powder exhibited oxygen and nitrogen contents below 0.005%, with the main alloying element Re meeting the target composition and being well solid-solutioned. The powder achieved a sphericity of 0.979, a D50 particle size of 117.59 μm, a tap density of 6.5 g/cm3, and a flowability of 8.2 s/50 g. 【Conclusion】 The Mo-Re alloy powder prepared by PREP demonstrates high purity and excellent performance. It features high sphericity, good surface quality, and superior physical properties, making it suitable for powder-bed-based 3D printing. However, due to its relatively coarse particle size and low yield of fine powder, it is more appropriate for electron beam melting processes that require coarser powder fractions.

     

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