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造孔剂对镍基钎料多层钎焊金刚石孔钻自锐性的影响

The effect of pore-forming agent on the self-sharpening of nickel base brazing filler metals alloy multi-layer brazed diamond hole drilling

  • 摘要: 为提高镍基钎料多层钎焊金刚石钻头的自锐性,选用了3种不同的造孔剂(碳酸氢铵、石墨颗粒、碳化硅颗粒)加入镍基合金钎料中,分析其对金刚石钻头自锐性的影响;改变造孔剂浓度制成不同样块,并分析样块的表面与断面形貌;通过对样块进行摩擦磨损与三点抗弯强度实验选出合适的造孔剂浓度,然后制备出对应的钻头进行陶瓷钻孔实验。研究发现:样块的耐磨性与抗弯强度均随三种造孔剂的浓度增大而下降,且碳酸氢铵、石墨、碳化硅的浓度分别为10%、5%、5%时样块的耐磨性与抗弯强度较为理想;钻孔实验的结果表明加入10%碳酸氢铵的钻头平均单孔钻削时间最少,说明其拥有较好的自锐性。

     

    Abstract: 【Objective】 Single-layer brazed diamond boasts high abrasive exposure and sharpness, and thus has been widely applied in the drilling of ceramic materials. However, such tools are only coated with a single layer of diamond on the surface, which limits their service life. For this reason, multi-layer brazed diamond drill bits have been developed for ceramic drilling operations. Nevertheless, multi-layer brazed diamond drill bits suffer from problems such as difficult abrasive protrusion and poor self-sharpening performance. To enhance the selfsharpening performance of multilayer nickel-based brazed diamond drill bits, this study incorporated three different pore-forming agents—ammonium bicarbonate, graphite particles, and silicon carbide particles—into the nickelbased alloy brazing material and analyzed their effects on the self-sharpening performance of the drill bits.【Method】 Different samples were prepared by varying the concentrations of three types of pore-forming agents, and the surface and cross-sectional morphologies of the samples were analyzed. By observing the pore distribution, pore size and cross-sectional microstructure inside the samples, the influence law of different pore-forming agent concentrations on the pore characteristics and micromorphology of nickel-based brazing filler metals was investigated. The optimal concentrations of the pore-forming agents were screened out through friction and wear tests and three-point bending strength tests on the samples, after which corresponding drills were fabricated for ceramic drilling experiments. Based on the comparison of the average single-hole drilling time of the drills obtained from the drilling experiments, the influence of different pore-forming agents on the self-sharpening property of the drills was analyzed.【Result】 This study systematically investigates the influence of additive concentrations on the wear resistance and flexural strength of ceramic samples, focusing on three commonly used pore-forming agents: ammonium bicarbonate, graphite, and silicon carbide. The results demonstrate that with the increase in the concentration of any one of the three pore-forming agents, both the wear resistance and flexural strength of the samples exhibit a decreasing trend. Experiments have determined that the optimal additive concentrations of ammonium bicarbonate, graphite, and silicon carbide are 10%, 5%, and 5%, respectively. At this ratio, the wear resistance and flexural strength of the samples achieve a relatively balanced state, which not only avoids the problem of poor self-sharpening performance caused by insufficient porosity at low concentrations but also circumvents the risk of sharp performance degradation due to structural looseness at high concentrations. Further ceramic drilling tests confirm that the drill bits prepared with 10% ammonium bicarbonate addition have the shortest average single-hole drilling time, exhibiting excellent self-sharpening performance.【Conclusion】 By analyzing the effects of three types of pore-forming agents on the self-sharpening property of diamond and combining the performance tests of three categories of drill bits, it is found that adding 10% ammonium bicarbonate to the nickel-based brazing filler metal is more conducive to the self-sharpening property of the multilayer brazed diamond drill bits.

     

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