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基于信息融合与空间重构的炼铁一体化技术

Integrated ironmaking technology based on information fusion and spatial reconstruction

  • 摘要: 炼铁是钢铁制造流程的核心环节,其智能化转型对实现国家“双碳”目标与行业高质量发展具有重要意义。针对传统炼铁生产存在数据孤岛严重、协同效率不足、安全风险突出及管理模式僵化、高能耗高排放等难题,本文提出了基于信息融合与空间重构的炼铁一体化技术。在信息融合方面,构建贯通炼铁全域的工业大数据平台,打造了集“关键指标预测-异常工况预警-操作协同调控”于一体的闭环协同调控体系,推动炼铁流程从单工序局部最优向全工序整体最优转变。在空间重构方面,研发面向跨工序、跨系统的远距离大规模集控技术和基于多模态数据融合的集散联动控制技术,建成炼铁一体化集控中心,实现了从“分散控制”到“集中管控”的跨越式转变。在组织变革方面,提出了基于流程再造的组织变革方法,推动组织结构由“层级化、碎片化”向“扁平化、集成化”转变,实现管理效率提升与组织机构优化。该技术在广东中南钢铁股份有限公司成功应用,建成了世界首个远距离大规模炼铁集控中心,实现了5 km跨工序协同管控,将42个控制室合并为1个集控中心,操作岗位由82个精简至50个,显著提升人员作业效率。

     

    Abstract: As the core of the steel manufacturing process, the intelligent transformation of ironmaking is critical for achieving national "dual carbon" goals and advancing high-quality industrial development. An integrated ironmaking technology based on information fusion and spatial reconstruction was proposed to address the persistent challenges in conventional production, including pronounced data silos, operational inefficiencies, safety concerns, rigid management structures, high energy consumption and significant emissions. Regarding information integration, an industrial big data platform encompassing the entire ironmaking process was established, and a closed-loop collaborative control system integrating "key index prediction, anomaly condition warning, and operational collaborative control" was created, thus facilitating the shift from local optimization at individual processes to global optimization across the entire production line. In spatial reconfiguration, large-scale centralized control technology for cross-process and cross-system applications, as well as distributed control and linkage mechanisms based on multi-modal data fusion were developed. An ironmaking integrated centralized control center was built, achieving a leapfrog transformation from "decentralized control" to "centralized management and control". For organizational innovation, a process-reengineering-based organizational reform method was proposed, which drove the transformation of the organizational structure from "hierarchical and fragmented mode" to "flat and integrated one", ultimately achieving significant improvements in management efficiency and optimized organizational configurations. The technology is successfully applied at Guangdong Zhongnan Iron and Steel Co., Ltd., constructing the world's first long-distance and large-scale ironmaking centralized control center. The results show that the coordinated cross-process management and control across a 5-kilometer range is enabled, 42 control rooms are consolidated into a single integrated center, 82 operating positions are streamlined down to 50, and personnel operational efficiency is significantly improved.

     

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