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超低碳钢连铸保护渣降低卷渣的新途径

A new approach to reducing slag entrapment in continuous casting mold flux for ultra-low carbon steel

  • 摘要: 结晶器钢液面处的钢液撕裂与弯月面钩状凝固坯壳对液渣的捕获,是诱发超低碳钢连铸卷渣缺陷、制约铸坯质量的关键因素。既往研究多聚焦于钢液撕裂机制,而对钩状坯壳引发的卷渣关注不足。针对这一研究空缺,提出通过提高保护渣转折温度以降低渣膜传热水平,进而抑制凝固钩生长、降低卷渣的优化策略。基于传统超低碳钢高黏度渣系,分别以碱度、Na2O、氟、Al2O3为单一变量,结合主成分分析与多元回归拟合,通过参数寻优获得了兼具高黏度(0.40 Pa·s)与高转折温度(1 216 ℃)特征的目标渣。研究结果显示,目标渣表面张力提升至430 mN/m,稳态热流密度降低至1.53 mW/m2。其中,固渣膜中析出的枪晶石晶体对抑制传热起关键作用,而液渣膜维持玻璃态结构则确保了必要的润滑能力。凭借高表面张力与低传热特性的协同作用,目标渣不仅增强了抵抗钢液撕裂的能力,还通过抑制弯月面初生坯壳的生长,有效减轻了钩状凝固坯壳对液渣的捕获倾向。工业试验进一步验证了目标渣的有效性。应用目标渣后,凝固钩结构的深度明显减小,冷轧板卷渣缺陷率进一步降低至0.53%。研究结果为超低碳钢连铸保护渣的防卷渣设计提供了一条可行的工业化新途径。

     

    Abstract: The entrapment of mold powder by meniscus hook-shaped solidified shells and the tearing of molten steel at the steel level in the mold are key factors inducing slag entrainment defects in ultra-low carbon continuous casting and restricting slab quality. Previous studies have mainly focused on the mechanism of steel tearings, with insufficient attention paid to slag entrainment caused by hook-shaped shells. To fill this research gap, an optimization strategy was proposed to suppress hook growth and reduce slag entrainment by increasing the break temperature of mold flux to reduce heat transfer through the slag film. Based on conventional high-viscosity slag systems for ultra-low carbon steel, using basicity, Na2O, F, and Al2O3 as single variables, combined with principal component analysis and multiple regression fitting, a target mold flux with both high viscosity (0.40 Pa·s) and high break temperature (1 216 ℃) was obtained through parameter optimization. The results show that the surface tension of the target mold flux increased to 430 mN/m, while the steady-state heat flux density decreases to 1.53 mW/m2. Among these factors, cuspidine crystals precipitated in the solid slag film play a critical role in suppressing heat transfer, while the liquid slag film maintains a glassy structure to ensure adequate lubrication. Through the synergistic effects of high surface tension and low heat transfer characteristics, the target mold flux not only enhances resistance to molten steel tearing but also effectively reduces the tendency of hook-shaped solidified shells to entrap liquid slag by inhibiting the growth of the initial meniscus shell. Industrial trials further validated the effectiveness of the target mold flux. After its application, the depth of the hook structure significantly decreases, and the slag defect rate in cold-rolled coils is further reduced to 0.53%. The research results provide a feasible new way for the design of slag entrapment prevention in ultra-low carbon steel continuous casting mold flux.

     

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