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基于数理双驱的冷连轧自激振动识别和预警

Identification and warning of self-excited vibration in tandem cold rolling based on mechanism-data dual-driven

  • 摘要: 针对高速冷连轧过程中轧机振动严重影响薄规格高强钢产品质量的问题,本文提出机理与数据驱动相融合的振动能量预测方法,旨在突破制约生产稳定与效率提升的关键瓶颈。传统基于稳态假设的解析方法难以准确描述振动条件下的动态辊缝特性,而纯数据驱动模型则缺乏物理机制解释。因此,首先构建了考虑工作辊垂直振动的抛物线动态速度场,基于上界法推导了包含内部塑性变形、摩擦、剪切及张力功率的解析模型,从能量角度揭示振动机制。利用最大信息系数筛选出辊缝变化速率、轧制力、后张应力等12个关键工艺特征;以此为基础,建立了融合注意力机制(attention mechanism)的双向长短期记忆(bidirectional long short-term memory, BiLSTM)网络提取深度时序特征,并采用学习率衰减与Dropout策略优化训练过程。结果表明,构建的Att-BiLSTM模型在预测精度(相关系数R=0.968,决定系数R2=0.925)与计算效率(预测耗时3.5 ms)方面均表现优异,具备良好的工程实用性,可实现自激振动的提前预警。同时,特征重要性分析进一步明确了辊缝变化速率与轧制力为核心影响因素,并揭示了近期历史信息对振动识别具有更强贡献。通过机理与数据的有效融合,不仅实现了轧机振动能量的高精度、高效率预测,也为振动机理阐释和工艺优化提供了新途径,这对推动板带材高质量生产具有重要价值。

     

    Abstract: The rolling mill vibration seriously affects the quality of thin-gauge high-strength steel products in the high-speed tandem cold rolling process. Regarding the problem, a vibration energy prediction method that integrated mechanism and data-driven approaches was proposed in this paper. It aims to break through the key bottlenecks that restrict the stability of production and the improvement of efficiency. Traditional analytical methods based on steady-state assumptions struggle to accurately describe dynamic roll gap characteristics under vibration conditions, while purely data-driven models lack physical mechanism interpretation. Therefore, a parabolic dynamic velocity field considering work roll vertical vibration was constructed firstly. An analytical model encompassing internal plastic deformation, friction, shear, and tension powers was derived based on the upper-bound approach. It can reveal the vibration mechanism from an energy perspective. Subsequently, 12 critical parameters, such as roll gap change rate, rolling force and back tension stress, were selected using the maximal information coefficient. Based on this, a bidirectional long short-term memory (BiLSTM) network integrating the attention mechanism was established to extract deep temporal features. Learning rate decay and the Dropout strategy had also been employed to optimize the training process. It demonstrates that the proposed Att-BiLSTM model performs excellently in both prediction accuracy (correlation coefficient R=0.968, determination coefficient R2=0.925) and computational efficiency (prediction time of 3.5 ms). The model has excellent engineering practicability and can provide early warning for self-excited vibrations. Meanwhile, the feature importance analysis further clarifies that the roll gap change rate and the rolling force are the key influencing factors, and reveals that the recent historical information has a stronger contribution to vibration identification. Through the effective integration of mechanism and data, this work not only achieves high-precision and high-efficiency prediction of the rolling mill vibration energy, but also provides a new approach for vibration mechanism explanation and process optimization. It has significant value for promoting the high-quality production of strips.

     

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