回火温度对1 000 MPa级水电用钢组织和力学性能的影响
Influence of tempering temperature on microstructural evolution and mechanical properties of 1 000 MPa hydropower steel
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摘要: 随着水电工程向高海拔、高应力环境发展,对具备千兆帕级强度及优异低温韧性的结构用钢提出了更高的要求。回火作为关键热处理工艺,在水电用钢的强韧性匹配中发挥着重要作用。以某1 000 MPa级水电用低合金钢为研究对象,运用扫描电子显微镜(scanning electron microscope,SEM)、透射电子显微镜(transmission electron microscope,TEM),并结合拉伸与冲击试验等手段,系统分析了590~680 ℃回火条件下试验钢显微组织的演变规律及其对应的力学性能变化。结果表明,随着回火温度升高,淬火态板条马氏体发生回复并逐渐宽化,板条特征不断弱化,组织最终演变为以等轴铁素体和球化渗碳体为主的稳定结构。同时,晶粒取向分布趋于随机化,大角度晶界比例升高,位错密度持续降低。相应地,屈服强度和抗拉强度呈下降趋势,而伸长率持续改善。低温冲击吸收功整体呈非单调变化,表现为先升高后降低并在680 ℃时有所回升。强化机制定量分析表明,随着回火温度升高,晶界强化、位错强化和析出强化对屈服强度的贡献均呈持续降低趋势。试验钢在620 ℃回火条件下获得最优的综合性能,屈服强度为947 MPa,抗拉强度为983 MPa,伸长率为16.3%,-60 ℃冲击吸收功达到158 J。研究可为高性能水电用钢的热处理工艺优化提供理论支撑与组织调控依据,对高强韧水电用钢的开发与工程化应用具有一定的指导意义。Abstract: With the development of hydropower engineering toward high-altitude and high-stress environments, there is an increasing demand for structural steels possessing gigapascal-level strength and excellent low-temperature toughness. Tempering, as key heat treatment process, plays a vital role in balancing strength and toughness in hydropower steels. Taking 1 000 MPa low alloy steel for hydropower as the research object, the microstructure evolution and corresponding mechanical properties of the steel tempered at 590-680 °C were systematically analyzed by means of scanning electron microscope (SEM), transmission electron microscope (TEM), tensile and impact tests. The results indicate that as the tempering temperature increases, the as-quenched lath martensite undergoes recovery and gradually widens, with its lath characteristics continuously weakening. The microstructure ultimately transforms into a stable structure dominated by equiaxed ferrite and spheroidized cementite. Concurrently, the grain orientation distribution tends to become more randomized, the proportion of high-angle grain boundaries increases, and the dislocation density continuously decreases. Correspondingly, the yield strength and tensile strength show a declining trend, while the elongation continuously improves. The impact absorbed energy exhibits a non-monotonic change, which increases first and then decreases, and rises again at 680 ℃. Quantitative analysis of strengthening mechanisms reveals that as the tempering temperature increases, the contributions of grain boundary strengthening, dislocation strengthening, and precipitation strengthening to yield strength all show a continuous decreasing trend. The tested steel achieves optimal comprehensive performance under the 620 ℃ tempering condition, with a yield strength of 947 MPa, tensile strength of 983 MPa, elongation of 16.3%, and impact absorbed energy of 158 J at -60 ℃. The research can provide theoretical support and microstructure control basis for the optimization of heat treatment process of high performance hydropower steel, and has certain guiding significance for the development and engineering application of high strength and toughness hydropower steel.
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