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不同颗粒尺度下热闷钢渣中元素赋存特征及性能分析

Occurrence characteristics and performance analysis of elements in hot smoldering steel slag with different particle sizes

  • 摘要: 钢厂对钢渣进行破碎选铁后,通常按照粒径进行简单筛分,但筛分后钢渣中主要元素的赋存特征不明确,以及筛分对钢渣性能的影响不明确,从而导致钢渣利用率低,下游建材行业难以利用。针对这一问题,本文以热闷钢渣为研究对象,通过对钢渣按照粒径进行分级,剖析钙、镁、铁等元素赋存特征,系统评价钢渣基本性能,从而协助优化钢渣预处理工艺方案,形成钢渣性能评价方法、质量控制指标和应用方案。研究表明,钢渣活性与化学成分存在强相关,钢渣中的镁、铝、硅元素主要富集于细颗粒((0,5 mm)中,而钙、铁元素集中于较粗颗粒(>5 mm)中。钢渣粉的早期活性与体系内高碱度物质MgO、Al2O3相关,长龄期强度发展主要依靠钢渣颗粒中具有胶凝活性的C3S、C2S、C2F等矿物,且与碱度系数呈线性相关。钢渣的水化活性、颗粒效应和对水泥水化的阻碍共同决定了硬化浆体的微观结构,进而影响其宏观强度,当比表面积为420~470 m2/kg时,热闷钢渣粉的活性发挥最佳。热闷钢渣粉的膨胀为长期持续膨胀,本文提出钢渣稳定性提升工艺路线,可降低因f-CaO、f-MgO和方镁石后期膨胀造成的开裂问题和安定性隐患,旨在为钢铁企业有效管理和资源化利用钢渣提供科学依据与指导。

     

    Abstract: After steel plants crush steel slag and separate iron from it, they usually conduct simple screening according to particle size. However, the occurrence characteristics of the main elements in the screened steel slag are unclear, and the impact of screening on steel slag performance is also unclear. This leads to a low utilization rate of steel slag, making it difficult for the downstream building materials industry to utilize it. To address this problem, this study took hot smoldering steel slag as the research object. Steel slag was classified by particle size, the occurrence characteristics of elements such as calcium, magnesium, and iron were analyzed, and the basic properties of steel slag were systematically evaluated. This work is intended to assist in optimizing the steel slag pretreatment process, and establish the performance evaluation method, quality control indicators, and application scheme for steel slag. The results show that there is a strong correlation between steel slag activity and chemical composition. Magnesium, aluminum, and silicon in steel slag are mainly enriched in fine particles (0-5 mm), while calcium and iron are concentrated in coarser particles (>5 mm). The early-age activity of steel slag powder is related to the high-alkalinity substances MgO and Al2O3 in the system,and the long-term strength development mainly depends on cementitious active minerals such as C₃S, C₂S, and C₂F in steel slag particles, which has a linear correlation with the alkalinity coefficient. The hydration activity, particle effect of steel slag, and its inhibition on cement hydration jointly determine the microstructure of the hardened paste, which in turn affects its macro strength. When the specific surface area is 420-470 m²/kg, the activity of hot smoldering steel slag is optimally exerted. The expansion of hot smoldering steel slag powder is a long-term continuous process. This study proposes a process route for improving steel slag stability, which can reduce cracking problems and soundness hazards caused by the late expansion of f-CaO, f-MgO, and periclase. This research provides a scientific basis and guidance for steel enterprises to effectively manage and realize the resource utilization of steel slag.

     

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