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基于改进YOLOv12n的VD炉真空下钢水液面高度检测

Detection of molten steel level in vacuum of VD furnace based on improved YOLOV12n

  • 摘要: 为精准解决VD(vacuum degassing)炉真空环境下液面高度检测中存在的受烟雾遮挡、低能见度、多尺度目标干扰等问题,提出一种基于改进YOLOv12n的VD炉真空下钢水液面高度检测模型。该模型通过3方面核心改进来提升特征提取与目标检测性能,即集成高效通道注意力(efficient channel attention,ECA)模块,在降低计算量的同时自适应强化关键通道特征,削弱烟雾、粉尘等干扰信息的影响;嵌入增强的多尺度动态区域注意力(multi-scale dynamic region attention,MRA)模块,精准聚焦液面区域的多尺度特征响应,提升复杂背景下目标区域的特征分辨能力;采用改进残差高效层聚合网络(residual efficient layer aggregation,R-ELAN)后的模块DElan优化特征融合结构,增强深层特征的关联性与梯度传播效率,提升模型对液面边缘细节的捕捉精度。对包含16 000张不同真空度、不同遮挡工况的VD炉真空下钢水液面图像数据集进行试验,结果表明,改进的模型EMD-YOLO较基线模型YOLOv12n和YOLOv12n-seg在平均精度均值(mean average precision,mAP@50%)和综合置信度(comprehensive confidence,CC)上分别提高了4.7、3.1和6.9、9.1个百分点,计算量维持在6.0 GB左右,同时在烟雾遮挡、液面波动等复杂场景下的鲁棒性显著增强。该方法实现了VD炉真空环境下钢水液面高度的精准检测,为冶金精炼过程的自动化控制与安全监测提供了可靠的技术支撑。

     

    Abstract: To accurately address the challenge of molten steel level detection in VD (vacuum degassing) furnace under vacuum environment, such as obstruction by smoke, low visibility, and interference from multi-scale targets, a VD furnace molten steel level detection model based on improved YOLOv12n was proposed. This model enhanced feature extraction and object detection performance through three core improvements. First, it was integrating the efficient channel attention(ECA) module, which adaptively strengthened critical channel features while reducing computation and mitigating interference from smoke, dust, and other disturbances. Second, it was embedding the enhance multi-scale dynamic region attention(MRA) module, which precisely focused on multi-scale feature responses in the molten steel level region to improve feature resolution in complex backgrounds. Third, it was utilizing the improved residual efficient layer aggregation(R-ELAN) module DElan to optimize the feature fusion structure, enhancing the correlation of deep features and gradient propagation efficiency, thereby improving the model's ability to capture fine details of molten steel level edge.Experimental validation was performed on a dataset comprising 16 000 molten steel level images captured from VD furnaces, encompassing diverse vacuum levels and obstruction scenarios. Results demonstrate that the proposed EMD-YOLO model outperforms the baseline YOLOv12n and YOLOv12n-seg models in key detection capabilities. Specifically, the model achieves respective improvements of 4.7 and 3.1 percentage point in mean average precision(mAP@50%) as well as 6.9 and 9.1 percentage point in comprehensive confidence(CC) relative to YOLOv12n and YOLOv12n-seg, while maintaining a moderate computational complexity of approximately 6.0 GB. Furthermore, the model's robustness under complex scenarios, such as smoke obstruction and molten steel level fluctuation, was significantly enhanced. This method achieves precise detection of molten steel liquid levels in a VD furnace under vacuum conditions, providing reliable technical support for automated control and safety monitoring in the metallurgical refining process.

     

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