冷轧压下率对超薄取向硅钢组织、织构及磁性能的影响
Effect of cold rolling reduction on microstructure, texture and magnetic properties of ultra-thin grain-oriented silicon steel
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摘要: 超薄取向硅钢作为超远距离特高压输电装备关键材料,需兼具高磁感应强度(下称磁感)与低铁损的优异磁性能。然而,其磁感与铁损相互制约,实现两者良好匹配是该领域亟待攻克的技术难题。为此,采用电子背散射衍射(electron backscatter diffraction,EBSD)、X射线衍射(X-ray diffractometer,XRD)等手段,系统研究了冷轧压下率对超薄取向硅钢微观组织、织构演变及磁性能的影响规律,揭示了其内在作用机制,明确了最佳冷轧压下率,成功制备出兼具高磁感与低铁损的超薄取向硅钢。研究发现,随冷轧压下率增大,冷轧板剪切带密度增大,111〈112〉冷轧织构增强,退火板平均晶粒尺寸减小。当冷轧压下率由62.9%增加至74.1%时,Goss晶核数量增多,且其取向优势和尺寸优势明显;当压下率达到81.4%,剪切带中210〈001〉、113〈361〉取向形核占据主导地位,而Goss长大优势减弱。随冷轧压下率增加,磁感呈先增后减的趋势,在冷轧压下率增加至74.1%时,η线取向织构所占比例最多,磁感最优。当冷轧压下率从62.9%增加至70.3%时,晶粒尺寸显著细化,磁滞损耗增加,导致铁损上升;当冷轧压下率进一步从70.3%增加至81.4%时,晶粒尺寸细化趋势放缓,磁滞损耗增幅有限,而厚度减薄使涡流损耗大幅下降,使得铁损降低。因此,随冷轧压下率增加,铁损呈先增后减的趋势。当冷轧压下率为74.1%时,超薄取向硅钢获得最佳磁性能,磁感为1.90 T,铁损为12.91 W/kg。Abstract: Ultra-thin grain-oriented silicon steel, a key material for ultra-high voltage power transmission equipment over ultra-long distances, must combine high magnetic induction with low iron loss. However, there is a trade-off between magnetic induction and iron loss. Achieving an optimal synergy between these two properties remains a pivotal technical challenge in this field. To address this challenge, the effects of cold rolling reduction on the microstructure, texture evolution, and magnetic properties of ultra-thin grain-oriented silicon steel were systematically investigated using electron backscatter diffraction (EBSD) and X-ray diffraction (XRD). The underlying mechanisms were elucidated, which led to the identification of the optimal cold rolling reduction. Consequently, ultra-thin grain-oriented silicon steel exhibiting both high magnetic induction and low iron loss were successfully fabricated. The results indicate that as the cold rolling reduction increases, the number of shear bands in the cold-rolled sheet increase, the intensity of the 111〈112〉 cold-rolled texture strengthens, and the annealed sheet exhibits a refined average grain size. When the cold rolling reduction increases from 62.9% to 74.1%, the number of Goss nuclei increases, which exhibits significant advantages in both orientation and size. However, when the cold rolling reduction reaches 81.4%, the nucleation of 210〈001〉 and 113〈361〉 orientations within the shear bands becomes dominant, thereby weakening the growth advantage of Goss grains. As a result, the magnetic induction shows an initial increase followed by a decrease with further increase in cold rolling reduction. The highest magnetic induction is obtained at cold rolling reduction of 74.1%, where the η-fiber accounts for the highest proportion. As the cold rolling reduction increases from 62.9% to 70.3%, the grain size decreases substantially, leading to an increase in hysteresis loss and consequently an overall rise in iron loss. When the reduction further increases from 70.3% to 81.4%, the rate of grain refinement is slowed, resulting in a limited increase in hysteresis loss, while the thinning of the sheet leads to a significant decrease in hysteresis loss, thereby causing the iron loss to first increase and then decrease. The optimal magnetic properties are achieved at a cold rolling reduction of 74.1%, with magnetic induction of 1.90 T and iron loss of 12.91 W/kg.
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