新型奥氏体化工艺对GCr15轴承钢相变和组织性能的影响
Effect of new austenitizing process on transformation, microstructure and properties of GCr15 bearing steel
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摘要: GCr15轴承钢的传统热处理工艺往往难以同时实现碳化物的充分溶解与珠光体组织的细化,限制了其综合力学性能的提升。为了实现碳化物的充分溶解与珠光体组织的细化,将循环工艺应用于GCr15轴承钢,为开发高性能轴承钢的热处理新工艺提供理论依据与试验参考。本文探索了一种新型奥氏体化工艺,不仅能使碳化物充分溶解,还能细化珠光体组织,实现细小碳化物的均匀分布,改善GCr15轴承钢的综合性能。本文对GCr15轴承钢采用循环奥氏体化工艺,基于不同循环次数下过冷奥氏体的相变特征与组织演变规律,探究了珠光体及碳化物的演化行为及其对轴承钢力学性能的影响机制。结果表明,随着循环次数增加,珠光体片层间距从1次循环(C-1)试样的(320±17) nm依次降低至2次循环(C-2)试样的(268±22) nm和4次循环(C-4)试样的(226±14) nm,珠光体球团尺寸也从C-1试样的7.22 μm逐渐减小至C-2和C-4试样的6.02 μm和5.38 μm。同时,碳化物的平均尺寸由C-1试样的0.48 μm依次减小至C-2和C-4试样的0.36 μm和0.25 μm,且碳化物中铬质量分数从5.33%逐渐升高至7.06%和9.43%。力学性能结果表明,C-2试样的强度与伸长率均优于C-1和C-4试样。尽管C-4试样具有最细的珠光体片层、球团与碳化物,但部分片层熔断导致组织不均匀,会在拉伸过程中引起应变分配不均匀,促使试样在较早阶段萌生裂纹,从而降低了力学性能。综上,C-2试样的显微组织更加均匀,加工硬化率dσ/dε曲线也更平缓,获得了更好的强韧性能匹配。Abstract: The conventional heat treatment process for GCr15 bearing steel often struggles to simultaneously achieve sufficient dissolution of carbides and refinement of the pearlite structure, which limits the improvement of its comprehensive mechanical properties. In order to realize both sufficient carbide dissolution and pearlite refinement, the cyclic heat treatment process is applied to GCr15 bearing steel. This work aims to provide a theoretical basis and experimental reference for the development of new heat treatment processes for high-performance bearing steels. This paper mainly explored a new type of austenitization process, which not only enabled the full dissolution of carbides, but also refined the pearlite structure, achieving uniform distribution of fine carbides and improving the comprehensive performance of GCr15 bearing steel. This study applied a cyclic austenitizing process to GCr15 bearing steel. The evolution of pearlite and carbides and their effect on mechanical properties were investigated based on the phase transformation characteristics and microstructure evolution of undercooled austenite under different cycle numbers. The results show that with increasing cycle numbers, the pearlite interlayer spacing decreases from (320±17) nm in the one-cycle (C-1) sample to (268±22) nm in the two-cycle (C-2) sample and to (226±14) nm in the four-cycle (C-4) sample. The pearlite colony size also gradually reduces from 7.22 μm (C-1) to 6.02 μm (C-2) and then to 5.38 μm (C-4). Meanwhile, the average size of carbides decreases from 0.48 μm (C-1) to 0.36 μm (C-2) and then to 0.25 μm (C-4), and the Cr mass fraction in carbides increases gradually from 5.33% to 7.06% and then to 9.43%. Mechanical property results indicate that the strength and elongation of the C-2 sample are better than those of the C-1 and C-4 samples. Although the C-4 sample exhibits the finest pearlite interlayer spacing, colony size, and carbides, partial lamellar melting leads to microstructural heterogeneity. During tensile testing, this heterogeneity causes uneven strain distribution, promoting early crack initiation and thus reducing mechanical properties. Therefore, the C-2 sample has a more uniform microstructure and smoother work hardening rate dσ/dε curve, resulting in better combination of strength and toughness.
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