投审稿入口

含钙合金与预熔渣复合处理对氧化铝夹杂物的影响

Effect of composited treatment with Ca alloy and premelted slag on alumina inclusions

  • 摘要: 目前工业中普遍采用钙处理解决氧化铝夹杂物聚集堵塞水口问题,但对不同含钙合金的改性效果、钙的收得率及其内在机制的系统研究仍较为缺乏。在钙添加量(质量分数)稳定在0.015%的条件下,对比研究了5种含钙合金(硅钙、硅钙钡、低钙铝、高钙铝和钙铁)分别单独处理和复合预熔渣处理过程对铝脱氧钢中氧化铝夹杂物的改性效果。结果发现,5种含钙合金单独处理时,硅钙钡合金的综合改性效果最优,钙收得率最高(约9%),处理后夹杂物球形化率最高(约24%)、平均尺寸最小(约1.02 μm)、总截面积最低(约0.038%),硅钙合金处理的效果次之,而低钙铝和高钙铝合金处理效果较差,钙铁合金的改性效果最差,夹杂物多为未变性的氧化铝夹杂物。含钙合金与氧化物预熔渣复合处理与含钙合金单独处理相比优势明显。复合处理使钙的收得率升高至10%,进一步促进夹杂物的球化和上浮去除,使小尺寸(低于1 μm)夹杂物所占比例增加至67%,夹杂物数密度从381.9 个/mm2降低至269.1 个/mm2。5种含钙合金与氧化物预熔渣复合处理过程中,硅钙钡-渣依然展现出最佳的钙处理效果,其次是硅钙-渣和低钙铝-渣,钙铁-渣处理效果不太理想。该研究结果为优化钙处理工艺、提高钢材洁净度提供了理论依据与实践参考。

     

    Abstract: Currently, calcium treatment is widely used in industry to address the problem of alumina inclusion aggregation and nozzle clogging. However, systematic research on the modification effects of different calcium-containing alloys, calcium recovery rates, and the underlying mechanisms is still lacking. With stable calcium addition (mass fraction) of 0.015%, the modification effects of five calcium-containing alloys (SiCa, SiCaBa, low-calcium aluminum, high-calcium aluminum, and CaFe) on alumina inclusions in aluminum-deoxidized steel were comparatively investigated through individual treatment and composite premelted slag treatment processes. The results reveal that among the five alloys treated individually, SiCaBa alloy exhibits the best comprehensive modification effect, achieving the highest calcium recovery rate (about 9%), the highest inclusion spheroidization rate (about 24%), the smallest average size (about 1.02 μm), and the lowest total cross-sectional area (about 0.038%). SiCa alloy treatment ranks second, whereas the low-calcium aluminum and high-calcium aluminum alloys show poor effects. CaFe alloy shows the worst modification effect, with most inclusions remaining unmodified alumina inclusions. Composite treatment of calcium-containing alloys with oxide premelted slag demonstrates significant advantages over individual alloy treatment. The composite process increases calcium recovery rates to 10%, further promotes inclusion spheroidization and flotation removal, increases the proportion of small-sized inclusions (less than 1 μm) to 67%, and reduces the inclusion number density from 381.9 mm⁻² to 269.1 mm⁻². Among the five alloys combined with premelted slag, SiCaBa alloy still exhibits the best calcium treatment effect, followed by silicon-calcium-slag and low-calcium aluminum-slag. The calcium-iron-slag treatment effect is less ideal. This study provides theoretical basis and practical reference for optimizing calcium treatment processes and improving steel cleanliness.

     

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