低冷裂纹敏感性460 MPa级海工钢焊接热影响区组织与韧性
Microstructure and toughness of welding heat-affected zone in 460 MPa grade offshore engineering steel with low cold crack sensitivity
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摘要: 焊接是海工装备制造过程中的重要环节,焊接接头的性能直接关系到装备的安全可靠性。本研究针对高性能海洋材料的发展需求,设计并制备了低冷裂纹敏感性指数(Pcm)的460 MPa级高强度海工钢试验钢。采用MMS-300热模拟机开展焊接热模拟试验,揭示焊接热影响区的韧化和脆化机制,并优化工艺参数。通过夏比冲击试验、光学显微镜和扫描电子显微镜,分析了焊接热输入、预热温度和峰值温度对热影响区组织和韧性的影响,对比研究了单道次和双道次热循环条件下粗晶区与临界粗晶区的断裂特征。结果表明,随着焊接热输入和预热温度的升高,粗晶区组织由板条贝氏体逐渐转变为粒状贝氏体,马/奥组元(martensite/austenite constituents,M/A)的含量与尺寸增加,冲击韧性持续降低。细晶区因完全奥氏体化及重结晶实现晶粒细化,表现出最佳韧性。临界区因部分奥氏体化导致组织不均匀,其韧性低于细晶区。临界粗晶区在经历双道次热循环后出现组织遗传现象,奥氏体继承了粗晶区的粗大组织,且在原始奥氏体晶界处形成链状分布的M/A组元。这不仅使晶界变宽,还作为裂纹萌生源,加剧了冲击韧性的恶化,使其成为焊接接头中最薄弱的区域。本研究为易焊接海工钢厚板的开发、焊接工艺优化及焊接接头质量控制提供了参考。Abstract: Welding is an important process in the manufacturing of marine equipment, and the performance of welded joints directly affects the safety and reliability of the equipment. In response to the development needs of high performance marine materials, this study designed and prepared a 460 MPa grade high-strength offshore engineering steel with low Pcm. Welding thermal simulation tests were carried out using an MMS-300 thermal simulator to reveal the toughening and embrittlement mechanisms of the heat-affected zone and to optimize the process parameters. The effects of welding heat input, preheating temperature, and peak temperature on the microstructure and toughness of the heat affected zone were analyzed using Charpy impact tests, optical microscopy, and scanning electron microscopy. The fracture characteristics of the coarse grained zone and the intercritical coarse grained zone under single pass and double pass thermal cycle conditions were compared. The results show that with increasing welding heat input and preheating temperature, the microstructure of the coarse grained zone gradually transforms from lath bainite to granular bainite. The content and size of M/A constituents increase, and the impact toughness continuously decreases. The fine grained zone achieves grain refinement through complete austenitization and recrystallization, exhibiting the best toughness. The intercritical zone shows heterogeneous microstructure due to partial austenitization, and its toughness is lower than that of the fine grained zone. The intercritical coarse grained zone exhibits microstructure heredity after experiencing double pass thermal cycling. Austenite inherits the coarse microstructure from the coarse grained zone, and chain like M/A constituents form along the prior austenite grain boundaries. This not only widens the grain boundaries but also acts as crack initiation sites, further deteriorating the impact toughness, making it the weakest region in the welded joint. This study provides a reference for the development of thick plates of weldable marine engineering steel, the optimization of welding processes, and the quality control of welded joints.
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