投审稿入口

高炉多目标集成喷吹配煤模型及工业应用分析

Multi-objective integrated coal injection blending model for blast furnace and industrial application analysis

  • 摘要: 为有效解决高炉炼铁过程中优质喷吹煤资源约束、生产成本攀升与多目标优化之间的矛盾,同时响应国家“双碳”目标对钢铁行业绿色低碳转型的要求,本文提出一种集数据管理、多目标优化与智能决策于一体的喷吹配煤系统方法。首先,构建涵盖煤粉基础属性、工业分析及元素分析等核心指标的多维度喷吹煤评价体系,实现对不同煤种在安全性、燃烧性和经济性方面的量化表征。其次,基于多目标规划理论,建立以“低成本、高燃烧率、高反应性”等为指引的多目标优化模型,并采用遗传算法与单纯形法的组合求解策略获得最优混配方案。工业应用结果表明,该模型在维持高炉稳定顺行的前提下,可有效优化燃料喷吹结构,提高煤粉利用率,显著提升生产经济效益和低碳运行水平。针对1 860 m3高炉,在成本最小化导向下,吨铁成本最高降低8.75元,碳排放减少4.57%,总燃耗下降16.22 kg/t;3 800 m3高炉在质量优先模式下,吨铁成本最高降低6.36元,碳排放降低0.68%,总燃耗下降5.7 kg/t;5 500 m3高炉在性价比最高模式下,总燃耗降低11.8 kg/t,吨煤对应的吨铁成本降低0.54元。该模型及决策体系经工业验证成效良好,为高炉喷吹配煤过程的智能化、绿色化转型提供了可行路径,对推动钢铁行业高质量发展具有重要的应用指导价值。

     

    Abstract: In order to effectively solve the contradiction between resource constraints of high-quality coal injection, rise production cost and multi-objective optimization in blast furnace ironmaking process, and respond to the requirements of the national "double carbon" strategy for the green and low-carbon transformation of the steel industry, this paper put forward a method of coal injection blending system which integrates data management, multi-objective optimization and intelligent decision-making. Firstly, a multi-dimensional coal injection evaluation system covering the core indicators such as basic attributes of pulverized coal, industrial analysis and elemental analysis was constructed to realize the quantitative characterization of different coal types in terms of safety, flammability and economy. Secondly, based on the multi-objective programming theory, a multi-objective optimization model guided by "low cost, high combustion rate and high reactivity" was established, and the optimal mixing scheme was obtained using the combined solution strategy of genetic algorithm and simplex method. The industrial application results show that the model can effectively optimize the fuel injection structure, improve the utilization rate of pulverized coal, and significantly improve the production economic benefits and low-carbon operation level under the premise of maintaining the stable and smooth operation of the blast furnace. For 1 860 m3 blast furnace, under the guidance of cost minimization, the maximum cost per ton of iron is reduced by 8.75 yuan, the carbon emission is reduced by 4.57%, and the total fuel consumption is reduced by 16.22 kg/t. In the quality priority mode of 3 800 m3 blast furnace, the maximum cost per ton of iron is reduced by 6.36 yuan, the carbon emission is reduced by 0.68%, and the total fuel consumption is reduced by 5.7 kg/t. In the most cost-effective mode of 5 500 m3 blast furnace, the total fuel consumption is reduced by 11.8 kg/t, and the cost of iron per ton of coal is reduced by 0.54 yuan. The model and decision-making system have been verified by industry and achieved good results. It provides a feasible path for the intelligent and green transformation of blast furnace coal blending process and has important application guiding value for promoting the high-quality development of iron and steel industry.

     

/

返回文章
返回