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高黏熔池多段喷吹回流及燃烧特性数值模拟

Numerical simulation of recirculation and combustion characteristics of multi-level injection in high-viscosity molten bath

  • 摘要: 针对铁浴熔融还原炉内高黏度熔池环境下煤氧多段喷吹燃烧机制不明的问题,本研究建立了耦合流体体积法 (volume of fluid, VOF)多相流、组分传输及涡耗散(eddy dissipation model,EDM)燃烧的三维瞬态数值模型。系统分析了25%~100%氧气质量分数与不同煤氧比例下的枪口多相流场结构、温度分布与煤粉燃尽规律。结果表明, 高黏度、高密度熔池环境显著抑制了射流的动量传递,导致枪口区域形成特征性的“受限回流区”(类S形),而非自由射流。该流场结构虽然强化了气固混合,但也阻碍了热量对流扩散,导致枪口局部形成高温热负荷区;多段喷吹反应器上下氧枪协同作用,提升了氧化区的温度,氧气质量分数是决定煤粉燃烧效率的主控因素。随着氧气质量分数的提升,熔池平均温度与CO₂生成量显著增加,煤粉燃尽率最高可达82.59%;相比之下,煤粉喷吹量的变化对燃尽率影响较小;综合考虑燃烧效率与喷枪寿命,高氧含量工况虽能极大提升燃尽率,但需警惕局部过热导致的喷嘴烧蚀风险。本研究揭示了受限射流下的燃烧与传热耦合机制,为工业现场优化供氧策略与延长喷枪寿命提供了理论依据。

     

    Abstract: Given the unclear mechanism of multi-stage coal-oxygen injection and combustion in high-viscosity molten bath within iron bath smelting reduction furnace, this study established a three-dimensional transient numerical model that coupled the volume of fluid(VOF) multiphase flow, species transport, and the eddy dissipation model (EDM) for combustion. The study systematically analyzed the multiphase flow field structure at the lance outlet, temperature distribution, and the burnout behavior of pulverized coal under oxygen concentrations ranging from 25% to 100% and various coal-to-oxygen ratios. The results indicate that the high-viscosity, high-density bath environment significantly suppresses the momentum transfer of the jet, leading to the formation of a characteristic "confined recirculation zone" (resembling an S-shape) at the lance exit region, rather than a typical free jet. While this flow-field structure enhances gas-solid mixing, it simultaneously impedes convective heat diffusion, resulting in a localized region of high thermal load (hot spot) near the lance exit. The synergistic action of the upper and lower oxygen lances in the multi-stage injection reactor elevates the temperature of the oxidation zone. Oxygen concentration is the primary controlling factor determining the combustion efficiency of pulverized coal. As the oxygen mass fraction increases, the average bath temperature and the volume of CO2 generated increase significantly, with the pulverized coal burnout rate reaching a maximum of 82.59%. In contrast, variations in the pulverized coal injection rate exert lesser influence on the burnout rate. Considering both combustion efficiency and lance longevity, while high oxygen content operation can significantly enhance the burnout rate, careful attention must be paid to the risk of nozzle ablation caused by localized overheating. This study elucidates the coupling mechanism of combustion and heat transfer under confined jets, providing a theoretical basis for optimizing oxygen supply strategies and extending lance service life in industrial applications.

     

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