投审稿入口

氢基竖炉-高炉耦合生产协同降碳技术分析

Analysis of collaborative carbon reduction technology in hydrogen-based shaft furnace-blast furnace coupled production

  • 摘要: 钢铁工业是国民经济的基础产业,同时也是制造业中碳排放量最大的行业。在中国“碳达峰、碳中和”背景下,钢铁行业面临大规模深度碳减排的迫切需求。氢冶金通过“以氢代碳”成为实现钢铁工业深度脱碳的最有效路径,国内已开展氢基竖炉直接还原、高炉富氢低碳炼铁等技术的试验应用,并取得了显著降碳效果。然而,当前氢冶金技术的发展仍面临富氢还原气成本高、降碳与降本难以协同的瓶颈。针对这一挑战,结合中国能源结构与资源特点,本文提出一种氢基竖炉-高炉耦合生产协同降碳工艺。该工艺充分发挥氢基竖炉与高炉各自的冶炼优势,规避海绵铁(直接还原铁)电炉熔分环节的经济性劣势,从而在实现降碳的同时降低生产成本。通过构建氢基竖炉-高炉耦合工艺的多区域约束性数学模型,系统分析了天然气、焦炉煤气和纯氢气3种不同还原气源对竖炉直接还原及海绵铁高炉冶炼过程的影响规律。计算结果表明,在当前技术与市场条件下,焦炉煤气竖炉-高炉耦合流程是最适于中国钢铁企业推进大规模低碳冶金的技术路线。在此流程下,竖炉直接还原段的最优海绵铁金属化率约为90%,吨铁焦炉煤气消耗量为400 m3(标准态),高炉燃料比为285 kg/t(其中焦比为165 kg/t)。耦合流程的吨铁CO2排放量为1 090 kg,较传统高炉流程降低30%;吨铁燃料成本为601元,较传统高炉流程降低21%。

     

    Abstract: The steel industry is fundamental sector of the national economy and also the largest carbon emitting industry in the manufacturing sector. Under the background of China's carbon peak and carbon neutrality goals, the steel industry faces urgent need for large scale deep carbon reduction. Hydrogen metallurgy, through replacing carbon with hydrogen, has become the most effective pathway to achieve deep decarbonization in the steel industry. Domestic trials of technologies such as hydrogen-based shaft furnace direct reduction and hydrogen rich blast furnace ironmaking have been conducted and have achieved significant carbon reduction effects. However, the current development of hydrogen metallurgy technology still faces the bottleneck of high cost of hydrogen rich reducing gas and the difficulty of coordinating carbon reduction with cost reduction. To address this challenge, this paper proposed a synergistic carbon reduction process coupling hydrogen-based shaft furnace and blast furnace production, taking into account China's energy structure and resource characteristics. This process fully utilized the respective smelting advantages of the hydrogen-based shaft furnace and the blast furnace while avoiding the economic disadvantage of the electric furnace melting separation step for direct reduced iron, thereby reducing production costs while achieving carbon reduction. A multi zone constrained mathematical model of the coupled hydrogen-based shaft furnace and blast furnace process was developed to systematically analyze the effects of three different reducing gas sources, namely natural gas, coke oven gas, and pure hydrogen, on the shaft furnace direct reduction process and the subsequent blast furnace smelting of direct reduced iron. The calculation results indicate that under current technical and market conditions, the coke oven gas shaft furnace and blast furnace coupled process is the most suitable technical route for promoting large scale low carbon metallurgy in Chinese steel enterprises. In this process, the optimal metallization rate of direct reduced iron in the shaft furnace direct reduction stage is approximately 90%, the coke oven gas consumption per ton of hot metal is 400 m3(normal state), and the blast furnace fuel rate is 285 kg/t (including a coke rate of 165 kg/t). The CO2 emission per ton of hot metal in the coupled process is 1 090 kg, which is 30% lower than that of the conventional blast furnace process. The fuel cost per ton of hot metal is 601 yuan, which is 21% lower than that of the conventional blast furnace process.

     

/

返回文章
返回