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铁矿石烧结终点感知、预测与控制技术研究进展

Research progress on perception, prediction and control technologies for burn-through point in iron ore sintering

  • 摘要: 烧结终点(burn-through point,BTP)是反映燃烧带到达料层底部及料层烧透状态的关键热工参数,其稳定性直接影响烧结矿质量、燃料消耗和烧结生产稳定性。受原料波动、料层透气性变化、布料均匀性、热状态滞后表征以及多变量耦合等因素影响,BTP难以依靠单一信号实现准确判定和稳定控制。围绕BTP在线识别、提前预测与优化调控,相关研究已逐步形成由风箱温度场、烟气成分、机尾图像和红外热像等多源感知,到浅层神经网络、集成学习和深度学习预测建模,再到单目标稳终点控制、BTP与料仓料位协同控制及复杂工况智能优化控制的发展脉络。本文系统梳理了BTP的感知识别方法、预测模型及控制策略的研究进展,重点分析不同技术路线的适用场景与工程局限。现有研究表明,BTP管控正由经验判定和局部反馈调节向多源感知、前馈预测和协同优化发展,但在多源异构数据融合、跨工况泛化、模型可解释性和长期在线应用方面仍需进一步突破。本文相关分析结果可为BTP智能管控系统构建及烧结过程优化提供支撑。

     

    Abstract: The burn-through point (BTP) is a key thermal parameter reflecting the arrival of combustion zone at the material layer bottom and the burning through status of layer. Its stability directly affects sinter quality, fuel consumption, and sintering production stability. Due to factors such as raw material fluctuation, changes in bed permeability, distribution uniformity, delayed characterization of thermal state, and multivariable coupling, the BTP is difficult to accurately determine and stably control using a single signal. For BTP online identification, advance prediction, and optimal control, related research has gradually developed a trajectory from multi-source sensing including wind box temperature fields, flue gas components, machine tail images, and infrared thermography, to predictive modeling using shallow neural networks, ensemble learning, and deep learning, and further to single objective stable BTP control, coordinated control of BTP and bin material level, and intelligent optimal control under complex operating conditions. This paper systematically reviews the research progress in BTP sensing and identification methods, prediction models, and control strategies, with a focus on analyzing the applicable scenarios and engineering limitations of different technical approaches. Existing studies show that BTP control is evolving from empirical judgment and local feedback regulation towards multi-source sensing, feedforward prediction, and collaborative optimization. However, further breakthroughs are still needed in multi-source heterogeneous data fusion, cross condition generalization, model interpretability, and long term online application. The analysis results presented in this paper can support the development of intelligent BTP control systems and the optimization of the sintering process.

     

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