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钢渣余热驱动生物质气化矿化制备冶金合成气

Steel slag waste heat-driven biomass gasification-mineralization for metallurgical syngas production

  • 摘要: 为实现生物质高值化利用、热态钢渣余热回收与CO2矿化固碳的协同增效,本文以竹屑与转炉热态钢渣为研究对象,采用竖式高温喷吹气化试验,系统研究CO2载气气体体积分数、钢渣粒度和反应温度对竹屑气化制备合成气及钢渣耦合固碳效果的影响,并结合动力学分析与多表征手段揭示气相释放与固相演化机制。结果表明,温度是调控CO释放和固碳性能的核心因素。随着温度由700 ℃升高至1 100 ℃,CO产率由81.5 mL/g增加至207.8 mL/g;1 000 ℃时CO峰值气体体积分数最高,为10.48%,且反应完成时间最短。动力学结果表明,高温气化阶段表观活化能为222.50~268.69 kJ/mol。提高CO2气体体积分数可促进竹屑炭气化、干重整反应及钢渣矿化固碳。钢渣粒度效应具有温度依赖性,细粒钢渣在900~1 100 ℃下更有利于提高CO峰值和产率,1 100 ℃时细粒钢渣CO峰值达12.16%,高于粗粒钢渣的9.79%(体积分数);粗粒钢渣在900~1 100 ℃下更有利于维持颗粒床通道并提高固碳效果。固碳率随温度升高总体增加,并在1 000 ℃达到最高值16.60%。反应后钢渣体系中同时发生碳酸盐化、铁氧化物还原再氧化和钙硅酸盐重构。综合产气与固碳效果,1 000 ℃、较高CO2分压和合理钢渣粒度可作为兼顾CO释放与CO2矿化的优先工艺参考;若以CO产率提升为主要目标,则1 100 ℃和细粒钢渣更具优势。本研究为生物质固废与冶金钢渣协同资源化利用提供了试验依据。

     

    Abstract: To integrate biomass valorisation, waste heat recovery from hot steel slag, and CO2 mineralisation for carbon sequestration, a vertical high-temperature injection gasification system was established using bamboo chips and hot basic oxygen furnace steel slag as feed stocks. The effects of the CO2 volume fraction in the carrier gas, steel slag particle size, and reaction temperature on syngas production and coupled carbon sequestration were systematically examined. Kinetic analysis and multiple characterisation techniques were combined to clarify the mechanisms of gas release and solid-phase evolution. The results show that temperature is the dominant factor governing CO formation and carbon sequestration behaviour. When the temperature increases from 700 ℃ to 1 100 ℃, the CO yield increases from 81.5 mL/g to 207.8 mL/g. At 1 000 ℃, the peak CO volume fraction reaches 10.48%, with the shortest reaction completion time. Kinetic analysis shows that the apparent activation energy during the high-temperature gasification stage is 222.50-268.69 kJ/mol. Increasing the CO2 volume fraction in the carrier gas promotes bamboo char gasification, dry reforming, and CO2 mineralisation by steel slag. The effect of steel slag particle size shows clear temperature dependence. Within the range of 900-1 100 ℃, fine steel slag is more effective in increasing the peak CO volume fraction and CO yield, and the peak CO volume fraction is reaching 12.16% at 1 100 ℃, bigger than 9.79% for coarse steel slag. In contrast, coarse steel slag better maintains gas-flow channels within the particle bed, thereby improving carbon sequestration. The carbon sequestration rate generally increases with temperature and reaches its maximum value of 16.60% at 1 000 ℃. After the reaction, carbonation, iron oxide reduction-reoxidation, and calcium silicate structural reconstruction occurs simultaneously in the steel slag. Considering both gas production and carbon sequestration, 1 000 ℃, a higher CO2 partial pressure, and an appropriate steel slag particle size can be regarded as preferred process conditions for balancing CO release and CO2 mineralisation. If maximising CO yield is the primary objective, 1 100 ℃ and fine steel slag are more favourable. This study provides experimental support for the synergistic resource utilization of biomass solid waste and metallurgical steel slag.

     

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