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w(K2O)/w(Na2O)和w(CaF2)对高炉冶炼白云鄂博矿过程初渣黏度及结构的影响

Effect of w(K2O)/w(Na2O) and w(CaF2) on viscosity and structure of primary slags in blast furnace smelting of Bayan Obo ore

  • 摘要: 白云鄂博矿中氟、钾、钠含量较高,导致K2O、Na2O和CaF2对高炉冶炼白云鄂博矿形成初渣的冶金性能产生显著影响,然而,这些组元对初渣性能的影响机制尚未完全明晰。本文系统研究了w(K2O)/w(Na2O)和w(CaF2)对CaO-SiO2-MgO-Al2O3-FeO基高炉初渣黏度和结构的影响。利用旋转柱体法对高炉初渣的黏度进行了测量,并结合拉曼光谱对初渣的微观结构进行了分析。黏度试验结果表明,渣中单独添加Na2O可以降低初渣的黏度,而K2O等质量分数替代Na2O则使初渣黏度增大;初渣黏度随着渣中w(CaF2)的增加而逐渐降低。拉曼光谱分析表明,渣中K2O等质量分数替代Na2O会减少O2-离子的数量并抑制O0向O-的转化,从而聚合初渣的网络结构;K+离子电荷补偿的AlO4四面体结构中的Al—O键比Na+离子或Ca2+离子电荷补偿的AlO4四面体结构中的Al—O键更强,从而形成更稳定的铝酸盐结构单元,最终导致初渣黏度随着渣中Na2O被等质量分数K2O替代而增加。随着渣中CaF2含量的增多,CaF2提供的F-离子可以促进硅酸盐网络结构单元的解聚,从而使得初渣的结构变得简单,有利于降低黏度。此外,CaF2作为熔剂,可显著降低炉渣的液相线温度,使得炉渣在试验温度下的流动性改善,因此,初渣黏度随着渣中w(CaF2)增加而降低。本文研究成果为白云鄂博矿高炉冶炼条件下初渣的性能优化提供了理论基础。

     

    Abstract: The Bayan Obo ore contains relatively high contents of fluorine, potassium, and sodium, which cause K2O, Na2O, and CaF2 to exert significant influences on the metallurgical properties of primary slag formed during the blast furnace smelting of this ore. However, the influence mechanisms of these components on the primary slag properties remain insufficiently understood. This work systematically investigated the effects of w(K2O)/w(Na2O) and w(CaF2) on the viscosity and structure of CaO-SiO2-MgO-Al2O3-FeO based blast furnace primary slags. The viscosity of the blast furnace primary slag was determined by the rotating cylinder method, and the microstructural characteristics of the slag were investigated using Raman spectra. The viscosity experimental results indicate that the addition of Na2O alone decreases the viscosity of the primary slag, whereas an equivalent mass substitution of K2O for Na2O increases the viscosity. Moreover, the viscosity of the primary slag gradually decreases with increasing w(CaF2). Raman spectra analyses reveal that the equivalent mass substitution of K2O for Na2O reduces the number of O2- ions and inhibits the conversion of O0 to O-, thereby promoting the polymerization of the slag network. The Al—O bonds in AlO4 tetrahedra charge-compensated by K+ ions are stronger than those charge-compensated by Na+ or Ca2+ ions, leading to the formation of more stable aluminate structural units, which ultimately results in the viscosity increase of the primary slag upon the equivalent mass substitution of K2O for Na2O. With increasing CaF2 contents in slags, the F- ions provided by CaF2 promotes the depolymerization of the silicate network structural units, thereby simplifying the slag structure and reducing the viscosity. Furthermore, as a flux, CaF2 significantly reduces the liquidus temperature of the slag and therefore enhancing its flowability under the experimental conditions. As a result, the viscosity of the primary slag decreases with w(CaF2) increasing. The findings of this study provide a theoretical foundation for optimizing the performance of primary slag in the blast furnace smelting of Bayan Obo ore.

     

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