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基于机制特征增强与LSTM-TCN的高炉炉热预测方法

Blast furnace thermal state prediction method based on mechanism-feature enhancement and LSTM-TCN

  • 摘要: 针对高炉炉热调控中热状态判断滞后、化验反馈延迟及复杂工况下特征表征不足等问题,提出基于机制特征增强与LSTM(long short-term memory)-TCN(temporal convolutional network)融合模型的炉热预测方法。基于太钢6号高炉近1年生产数据,采用Z-score与箱线图联合方法剔除异常样本,完成多源异构数据预处理、时间对齐与样本构建。构建入炉料机制模型,推导渣铁热量指数、高温区热损失及多尺度时序特征,同时引入最大相关最小冗余方法对高维特征进行降维优化,筛选出对铁水温度与硅含量有强关联的关键变量,从而提升模型对高炉过程非线性、时变性及多变量耦合关系的表征能力。构建LSTM与TCN融合网络结构,实现对时间依赖性与局部时序特征的协同建模。试验结果表明,该模型在铁水温度预测中平均绝对误差(EMA)为4.74 ℃、均方根误差(ERMS)为6.01 ℃,预测准确率达到92.5%;在硅含量预测中EMA为0.016 7%、ERMS为0.022 8%,准确率达到93.5%。与传统单一模型及未引入机制特征的对比模型相比,所提方法在预测精度、稳定性及泛化能力方面均表现更优。工业应用验证结果表明,该模型能够有效支持高炉热状态的提前识别与操作调控,对提高铁水质量稳定性、辅助操作人员精准干预及促进高炉稳定顺行具有重要工程应用价值。

     

    Abstract: To address the problems of lagging thermal state assessment, delayed laboratory assay feedback, and insufficient feature representation under complex operating conditions in blast furnace thermal regulation, a furnace thermal state prediction method based on mechanism-enhanced features and a hybrid LSTM-TCN model is proposed. Using nearly one year of production data from No.6 blast furnace at TISCO, abnormal samples were removed through a combined Z-score and boxplot approach, followed by multi-source heterogeneous data preprocessing, time alignment, and sample construction. A burden mechanism model was established to derive the slag-iron heat index, thermal loss in the high-temperature zone, and multi-scale temporal features. Meanwhile, the maximum relevance minimum redundancy method was introduced to optimize high-dimensional features through dimensionality reduction and to identify key variables strongly correlated with hot metal temperature and silicon content, thereby enhancing the model’s ability to characterize the nonlinear, time-varying, and multivariable coupling relationships in the blast furnace process. A hybrid LSTM-TCN network architecture was then constructed to achieve collaborative modeling of temporal dependencies and local sequential features. Experimental results show that, for hot metal temperature prediction, the proposed model achieved an EMA of 4.74 ℃, an ERMS of 6.01 ℃, and a prediction accuracy of 92.5%; for silicon content prediction, the EMA and ERMS were 0.016 7% and 0.022 8%, respectively, with an accuracy of 93.5%. Compared with conventional single models and comparative models without mechanism-based features, the proposed method exhibited superior prediction accuracy, stability, and generalization capability. Industrial application results further demonstrate that the model can effectively support early identification of blast furnace thermal states and operational regulation, and thus has significant engineering value for improving the stability of hot metal quality, assisting operators in precise intervention, and promoting stable blast furnace operation.

     

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