转炉除尘灰基冷却剂中钾、钠固化行为与机制
Solidification behavior and mechanism of K and Na in converter dust-based coolant
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摘要: 转炉除尘灰是富含铁氧化物的冶金二次资源,将其制备为冷却剂返回转炉循环利用,可高效回收其中的铁资源。然而,转炉除尘灰中钾、钠等碱金属含量偏高,现场在采用链箅机-回转窑工艺制备冷却剂的过程中,碱金属易在链箅机预热段挥发,引发设备黏结,影响设备稳定运行。针对上述问题,以转炉除尘灰与铁精矿粉为原料,以现场生产的转炉冷却剂原料配比为基准,采用单因素变量法设计对照组与试验组,通过调整原料中石灰石与膨润土的配比,采用压块的方式开展钾、钠的固化机制研究,冷却剂团块试样的干燥-预热过程严格模拟现场链箅机热工制度,采用BFD-1200型鼓风-抽风干燥高温箱式炉模拟链箅机干燥段,使用CVD型三段式高温管式炉模拟现场链箅机预热一段与预热二段的工况。借助X射线衍射、FactSage热力学计算、扫描电子显微镜(scanning electron microscope,SEM)及能量色散X射线谱(energy dispersive spectroscopy,EDS)分析(SEM-EDS)、化学分析等方法,系统表征了冷却剂团块的物相组成、微观结构与化学成分,确定了最佳原料配比,明确了碱金属固化机制。结果表明,膨润土中的主要组分SiO2、Al2O3可与K2O、Na2O反应生成KAlSiO4和NaAlSiO4,实现对钾、钠元素的有效固化,抑制其高温挥发,减轻对现场生产的不利影响。随着膨润土添加量的增加,体系中钾、钠元素得到了显著固化,当膨润土的添加量达到4%(质量分数)时,钾、钠的固化基本趋于稳定,钾、钠元素的固化率分别为85.8%和74.6%。该研究揭示的碱金属高温固化规律也为其他富碱金属冶金二次资源的无害化处置与资源化利用提供了重要理论参考。Abstract: Converter dust is a metallurgical secondary resource rich in iron oxides. It is prepared as a coolant and returned to the converter for recycling,which can efficiently recover the iron resources. However,the content of alkali metals such as potassium and sodium in converter dust is high. In the process of preparing coolant by grate-kiln process,alkali metals are prone to volatilize in the preheating section of the grate,causing equipment bonding and affecting stable operation. To address this issue,converter dust and iron concentrate powder were used as raw materials. The raw material ratio of converter coolant produced on site was taken as the benchmark, and a single-factor variable method was adopted to design the control and experimental groups. By adjusting the proportions of limestone and bentonite in the raw materials,the solidification mechanism of K and Na was investigated through briquetting. The drying-preheating process of the coolant briquette samples was strictly simulated according to the thermal regime of the on-site grate. A BFD-1200 blast-exhaust drying high-temperature box furnace was used to simulate the drying section of the grate,and a CVD three-stage high-temperature tube furnace was employed to simulate the working conditions of the first and second preheating sections of the on-site grate. The phase composition,microstructure and chemical composition of the coolant briquettes were systematically characterized by means of X-ray diffraction,FactSage thermodynamic calculation, SEM-EDS and chemical analysis. The optimum raw material ratio was determined, and the alkali metal solidification mechanism was clarified. The results show that the main components SiO2 and Al2O3 in bentonite can react with K2O and Na2O to form KAlSiO4 and NaAlSiO4,which can effectively solidify K and Na elements,inhibit their high temperature volatilization,and reduce the adverse effects on field production. With the increase of bentonite addition,the K and Na elements in the system were significantly solidified. When the bentonite addition reached 4%,the curing of K and Na basically tended to be stable, and the curing rates of K and Na elements were 85.8% and 74.6%,respectively. The high temperature curing law of alkali metal revealed in this study also provides an important theoretical reference for the harmless disposal and resource utilization of other alkali-rich metal metallurgical secondary resources.
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