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外加Al2O3和稀土对高铬铸铁组织与耐磨性的影响

Effects of externally added Al2O3 and rare earth elements on microstructure and wear resistance of high-chromium cast iron

  • 摘要: 高铬铸铁凭借显微组织中高硬度的 (Cr,Fe)7C3型共晶碳化物,在矿山、冶金、建材等行业获得了广泛应用。为调控共晶碳化物形态以提升高铬铸铁的耐磨性,本文采用中间合金法,向亚共晶高铬铸铁中引入 Al2O3颗粒并外加稀土,系统对比了两者对高铬铸铁组织及耐磨性的影响规律。结果表明,引入 Al2O3颗粒后,少数颗粒分布于枝晶干,多数则依附于枝晶间的共晶 M7C3碳化物表面。借助 Al2O3颗粒的异质形核作用,含 Al2O3的高铬铸铁二次枝晶臂间距较无添加试样距离降低24%,共晶 M7C3面积分数提高 3%,碳化物形态呈现短细板状、条状及玫瑰花瓣状,同时二次碳化物也得到显著细化。含稀土的高铬铸铁中,二次枝晶臂间距和二次碳化物尺寸与含 Al2O3的试样差异不大,但细小的玫瑰花瓣状共晶面积分数高达 12%。耐磨性测试表明,外加 Al2O3的高铬铸铁在磨损过程中的摩擦系数为 0.27,磨痕深度为 (5.34±0.05)μm,摩擦系数与磨痕深度较常规高铬铸铁分别减小 61% 和 70%,其磨损机制由疲劳磨损转变为磨粒磨损与黏着磨损;添加稀土后,高铬铸铁的摩擦系数进一步降低至 0.26,磨痕深度减小至 (1.84±0.17)μm,这一优异性能与材料中玫瑰花瓣状共晶 M7C3的高占比密切相关。

     

    Abstract: High-chromium cast iron has been widely applied in mining, metallurgy, building materials and other industries due to its eutectic carbides of the (Cr, Fe)7C3 type with high hardness in the microstructure. To regulate the morphology of eutectic carbides and improve the wear resistance of high-chromium cast iron, the master alloy method was adopted, Al2O3 particles were introduced into hypoeutectic high-chromium cast iron, and rare earth elements were added externally. The effects of these two additives on the microstructure and wear resistance of high-chromium cast iron were systematically compared. The results showed that after the introduction of Al2O3 particles, a small number of particles were distributed in the dendrite trunks, while most adhered to the surfaces of eutectic M7C3 carbides between dendrites. By virtue of the heterogeneous nucleation effect of Al2O3 particles, the secondary dendrite arm spacing of the high-chromium cast iron containing Al2O3 was reduced by 24% compared with that of the non-added sample, and the area fraction of eutectic M7C3 was increased by 3%. The carbide morphology was presented as short and fine plate-like, strip-like and rose petal-like shapes, and the secondary carbides were also significantly refined. In high-chromium cast iron containing rare earth elements, the secondary dendrite arm spacing and secondary carbide size showed little difference from those of the sample containing Al2O3, but the proportion of fine rose petal-like eutectics was as high as 12%. Wear resistance tests indicated that the friction coefficient of high-chromium cast iron with externally added Al2O3 during the wear process was 0.27, and the wear scar depth was (5.34±0.05) μm. The friction coefficient and wear scar depth were reduced by 61% and 70%, respectively, compared with those of conventional high-chromium cast iron. Its wear mechanism was transformed from fatigue wear to abrasive wear and adhesive wear.After the addition of rare earth elements, the friction coefficient of high-chromium cast iron was further reduced to 0.26, and the wear scar depth was decreased to (1.84±0.17) μm. This excellent performance was closely related to the high proportion of rose petal-like eutectic M7C3 in the material.

     

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