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钢铁原燃料碳排放分析与降碳研究

Carbon emission analysis and carbon reduction research on raw fuels for iron and steel industry

  • 摘要: 要推动钢铁行业全链条深度脱碳,供应链上游的降碳工作具有决定性意义。本文运用生命周期评价方法(LCA)对钢铁镀锌产品的碳排放进行核算,重点分析了原燃料的碳排放占比。研究发现,钢铁行业上游碳排放占全产业链碳排放的55.53%,各类原燃料及能源的排放构成占比依次为:焦炭16.88%、煤炭14.79%、铁矿石14.85%、铁合金9.92%、熔剂6.01%、工业气体9.06%、碳素制品0.20%,电力则占 18.50%。进一步分析发现,原燃料的碳排放影响因素主要包括能源结构与碳强度、生产工艺与技术装备水平、资源禀赋与原料品质、管理水平与生产模式,并通过调研获取实测数据,经过LCA方法建模,计算出典型原燃料的产品碳足迹值,其中煤炭为89.42 kg/t、焦炭为1.36×103 kg/t、铁矿石为119.02 kg/t、铁合金为4.78×103 kg/t、石灰为1.21×103 kg/t、石墨电极为8.84×103 kg/t。在此基础上,深入剖析各原燃料碳排放特征及降碳措施。基于以上研究,建立“上游原燃料降碳对钢铁产品影响”的模拟场景,综合实施系列降碳措施,即在煤炭与石墨电极生产环节采用绿色电力、焦炭生产过程中掺烧20%生物质燃料、铁矿石与铁合金运输环节开展低碳化改造、石灰生产工艺中应用氢能煅烧技术,可使上游原燃料环节碳排放量降低 20%~40%,并带动钢铁镀锌产品碳足迹下降约8%。

     

    Abstract: To drive the deep decarbonization of the entire steel industry chain, carbon reduction efforts in the upstream supply chain play a decisive role. Life cycle assessment (LCA) is applied to calculate the carbon emissions of galvanized steel products, with a focus on analyzing the carbon emission proportion of raw fuels and materials. Results show that upstream carbon emissions of the steel industry account for 55.53% of the total carbon emissions of the entire industrial chain. The emission composition ratios of various raw fuels and energy sources are as follows: coke 16.88%, coal 14.79%, iron ore 14.85%, ferroalloy 9.92%, flux 6.01%, industrial gas 9.06%, carbon products 0.20% and electricity 18.50%. Further analysis reveals that the main factors affecting carbon emissions from raw fuels and materials include energy structure and carbon intensity, production processes and technical equipment levels, resource endowments and raw material quality, as well as management standards and production modes. Measured data are obtained through field investigations, and product carbon footprint values of typical raw fuels and materials are calculated via LCA modeling. Among these values, coal reaches 89.42 kg/t, coke 1.36×103 kg/t, iron ore 119.02 kg/t, ferroalloy 4.78×103 kg/t, lime 1.21×103 kg/t and graphite electrodes 8.84×103 kg/t. On this basis, carbon emission characteristics and carbon reduction measures of each type of raw fuel and material are analyzed in depth. A simulation scenario themed “impacts of upstream raw fuel carbon reduction on steel products” is established based on the above research. A series of carbon reduction measures are implemented comprehensively, namely, adoption of green electricity in coal and graphite electrode production processes, co-combustion of 20% biomass fuel in coke production, low-carbon transformation in iron ore and ferroalloy transportation links, and application of hydrogen calcination technology in lime production processes. Implementation of these measures can reduce carbon emissions in the upstream raw fuel and material sector by 20%-40% and drive a carbon footprint reduction of approximately 8% for galvanized steel products.

     

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