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烧结矿双级冷却装置内气固传热过程数值分析

Numerical analysis of gas-solid heat transfer process inside two-stage cooling device for sinter

  • 摘要: 本文针对现有烧结矿余热回收装置的不足,提出耦合竖式冷却和环形再冷的双级冷却工艺,并建立双级冷却装置内流动与传热模型,重点分析进口风量、进风温度、冷却段高度与冷却段长度等参数对装置余热回收量、出口热载体焓㶲等关键性能指标的影响规律。结果表明,本文构建的数值模型模拟结果与实测试验数据吻合良好,最大相对误差仅 5.83%,有效验证了该模型的计算精度与可靠性。增大进口风量、进风温度与冷却段高度,同时减小冷却段长度,均会提升床层压降;余热回收量随进口风量、冷却段高度及长度的增加而升高,随进风温度升高呈下降趋势;热载体焓㶲随进口风量提升先增大后减小,随进风温度、冷却段高度与长度的增大逐渐变大。

     

    Abstract: A two-stage cooling process coupling vertical cooling and annular recooling is proposed to address the deficiencies of existing sinter waste heat recovery equipment. Flow and heat transfer models inside the two-stage cooling device are established, and the influence laws of parameters including inlet air volume, inlet air temperature, cooling section height and cooling section length on core performance indicators such as waste heat recovery capacity and outlet heat carrier enthalpy-exergy of the device are analyzed emphatically. Simulation results calculated by the constructed numerical model are well consistent with measured experimental data, with a maximum relative error of only 5.83%, and the calculation accuracy and reliability of the model are effectively verified. Bed pressure drop is raised when inlet air volume, inlet air temperature and cooling section height are increased while cooling section length is reduced. Waste heat recovery capacity is elevated with the growth of inlet air volume, cooling section height and cooling section length, and decreased as inlet air temperature rises. The enthalpy-exergy of heat carrier is first increased and then reduced with the rise of inlet air volume, and gradually improved with the enlargement of inlet air temperature, cooling section height and cooling section length.

     

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