投审稿入口

含铝灰精炼渣熔化温度研究

Melting temperature of refining slag containing aluminum ash

  • 摘要: 本研究尝试以铝灰(AA)替代钢包精炼炉(LF)精炼渣中的Al2O3,通过调整渣系成分来优化精炼渣的熔化温度,实现铝灰的资源化利用,减少固体废弃物排放所引发的环境污染。基于CaO-SiO2-Al2O3三元相图,设计出基础渣系配比。当CaO与Al2O3质量分数控制在30%~70%,且 SiO2质量分数不高于15%时,渣中易形成低熔点物相12CaO·7Al2O3,此区域属于低熔点区,液相线温度介于 1 350~1 450 ℃之间,同时渣系碱度适中,满足精炼需求。在此区域范围内,共选取6组不同碱度的基础渣系,借助 FactSage 软件与半球法,探究不同铝灰添加量及碱度(C/S)对渣系熔化温度的影响,并运用X射线衍射(XRD)对物相进行表征。研究结果显示,随着铝灰添加质量分数从 0增加至 20%,渣系熔点整体呈上升态势。在低碱度(C/S <8)体系中,适量添加铝灰(AA≤10%,质量分数(余同))致使高熔点物相生成有限;然而,过量添加铝灰(AA>10%)则可能打破原有平衡,促使渣中大量生成高熔点物相(如 MgAl2O4),进而导致熔化温度升高。在高碱度(C/S≥8)体系中,引入少量铝灰(AA≤5%)可能通过生成低熔点化合物形成更多低共熔结构,从而降低熔点;但过量添加铝灰(AA>5%)会因引入过量的Al2O3,打破CaO-Al2O3之间的最佳低共熔比例,促使熔点急剧上升。当铝灰添加量固定时,随着碱度从4提升至11,渣系熔点呈 “V” 型变化,即先降低后升高,这种变化与渣中低熔点物相 12CaO·7Al2O3和高熔点物相 Ca2SiO4的生成相关。

     

    Abstract: Aluminum ash (AA) was attempted to replace Al2O3 in LF refining slag, and the melting temperature of refining slag was optimized by adjusting slag system composition to realize resource utilization of aluminum ash and reduce environmental pollution caused by solid waste discharge. Based on the CaO-SiO2-Al2O3 ternary phase diagram, the ratio of basic slag system was designed. When the mass fractions of CaO and Al2O3 were controlled within the range of 30%-70% and the mass fraction of SiO2 was not higher than 15%, the low-melting-point phase 12CaO·7Al2O3 was easily formed in the slag. This region belonged to the low-melting-point zone, where the liquidus temperature ranged from 1 350 to 1 450 ℃. Meanwhile, the basicity of the slag system was moderate to meet the requirements of refining. Within this region, six groups of basic slag systems with different basicity were selected. The effects of different aluminum ash addition amounts and basicityon the melting temperature of the slag system were investigated by means of FactSage software and the hemisphere method, and the phase composition was characterized by XRD. Results indicated that the melting temperature of the slag system showed an overall upward trend as the mass fraction of aluminum ash increased from 0 to 20%. In the low-basicity system (C/S<8), the formation of high-melting-point phases was limited when aluminum ash was added in an appropriate amount (AA≤10%, mass fraction same hereinafter). However, excessive addition (AA>10%) might break the original equilibrium, leading to the massive formation of high-melting-point phases (MgAl2O4) in the slag and thus an increase in melting temperature. In the high-basicity system (C/S≥8), the introduction of a small amount of aluminum ash (AA≤5%) might promote the formation of more eutectic structures by generating low-melting-point compounds, thereby reducing the melting temperature. On the contrary, excessive addition (AA>5%) would break the optimal eutectic ratio between CaO and Al2O3 due to the introduction of excessive Al2O3, resulting in a sharp increase in melting temperature. When the aluminum ash addition amount was fixed, the melting temperature of the slag system exhibited a“V”-shaped variation(decreasing first and then increasing) with the basicity increasing from 4 to 11. This variation was related to the formation of the low-melting-point phase 12CaO·7Al2O3 and the high-melting-point phase Ca2SiO4 in the slag.

     

/

返回文章
返回