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中小型转炉交错氧枪射流特性的优化设计研究

Optimization design of jet characteristics for staggered oxygen lances in small and medium-sized converters

  • 摘要: 在现代钢铁生产过程中,氧气射流行为对转炉冶炼效果具有显著影响。本研究以某钢厂 120 t转炉为对象,运用数值模拟方法,探究交错氧枪的喷孔布置方式、倾斜角及流量比对射流特性的影响。结果显示:相较于大孔小角度的布置方式,大孔大角度布置可使射流的径向动压分布更为均匀,增强射流独立性,进而获取更大的有效冲击面积。增大倾斜角会加快射流速度衰减,提升射流融合距离,改善径向动压分布均匀性,且有效冲击面积在倾斜角为 16°时达到最大值。此外,随着流量比提高,大孔射流速度增大,融合距离减小,致使大孔与小孔的径向动压峰值差异扩大;有效冲击面积随流量比提高而增大,故最佳流量比选定为 65%/35%。

     

    Abstract: In the modern steel production process, the behavior of oxygen jets exerts a significant influence on the converter smelting effect. Taking a 120 t converter in a steel plant as the research object, numerical simulation methods are employed to investigate the effects of nozzle arrangement, inclination angle and flow rate ratio of staggered oxygen lances on jet characteristics. The results show that compared with the nozzle arrangement mode with large nozzles and small inclination angles, the arrangement with large nozzles and large inclination angles can make the radial dynamic pressure distribution of jets more uniform, enhance jet independence, and thus obtain a larger effective impact area. Increasing the inclination angle accelerates the attenuation of jet velocity, increases the jet merging distance, and improves the uniformity of radial dynamic pressure distribution, with the effective impact area reaching the maximum value when the inclination angle is 16°. In addition, with the increase of flow rate ratio, the velocity of large-nozzle jets increases while the merging distance decreases, leading to an expanded difference in radial dynamic pressure peaks between large and small nozzles. The effective impact area increases with the rise of flow rate ratio, so the optimal flow rate ratio is determined as 65%/35%.

     

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