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X80管线钢环焊接头成分组织硬度分布高通量表征

High-throughput characterization of composition,microstructure and hardness distribution in X80 pipeline steel girth welded joints

  • 摘要: 传统表征方法难以精准捕捉X80管线钢环焊接头的微区异质性。本文采用微束X射线荧光光谱(μ-XRF)、高通量扫描电镜(SEM)、电子背散射衍射(EBSD)、显微维氏硬度及纳米压痕技术等多尺度高通量表征手段,系统研究了接头各特征区域的成分、微观组织、硬度分布及其相关性。结果表明,Mn、Cu、Nb、Mo、Cr在热影响区含量较高,Ni、V、Ti在焊缝区含量较高。Mn、Nb等元素促进贝氏体的形成,Ni、Ti分别促进细小弥散的M-A组元及针状铁素体的形成。临界区因富含大量粒状贝氏体(GB)、晶界处呈链状分布的细长M-A组元(面积分数15.2%)及高位错密度而硬度最高;细晶区则因含较多软相多边形铁素体(PF)且位错密度较低而硬度最低。

     

    Abstract: Conventional characterization methods often fall short in accurately capturing the micro-regional heterogeneity of X80 pipeline steel girth welded joints. Multi-scale high-throughput characterization techniques, including micro-beam X-ray fluorescence spectroscopy, high-throughput scanning electron microscopy, electron backscatter diffraction, micro-Vickers hardness and nanoindentation, were employed to systematically investigate the composition, microstructure, hardness distribution and their correlations across different characteristic zones of the joint. Higher concentrations of Mn, Cu, Nb, Mo and Cr were observed in the heat-affected zone, while Ni, V and Ti were more abundant in the weld metal. Elements such as Mn and Nb promoted the formation of bainite, whereas Ni and Ti facilitated the formation of finely dispersed M-A constituents and acicular ferrite, respectively. The intercritical region exhibited the highest hardness, attributed to the presence of abundant granular bainite, elongated chain-like M-A constituents at grain boundaries (area fraction of 15.2%), and a high dislocation density. In contrast, the fine-grained region showed the lowest hardness, due to a higher content of the soft polygonal ferrite phase and a lower dislocation density.

     

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