投审稿入口

钙含量对铝脱氧钢中夹杂物的影响研究

Effect of calcium content on inclusions in Al-killed steel

  • 摘要: 钙处理可将Al2O3转化为液态钙铝酸盐,从而有效缓解水口结瘤风险,提高钢的质量。本文研究了钙含量对夹杂物的影响,结果表明,未经钙处理的钢夹杂物主要为固态Al2O3;当钙质量分数为0.000 8%时,钢中部分小尺寸Al2O3被改性为钙铝酸盐,而大尺寸Al2O3夹杂仅外层部分被改性为钙铝酸盐,形成Al2O3与钙铝酸盐的分层复合夹杂;当钙质量分数为0.001 5%时,复合夹杂物内层Al2O3减少,并转化为外层钙铝酸盐夹杂;当钙质量分数为0.002 4%时,夹杂物完全改性为钙铝酸盐;当钙质量分数为0.003 9%时,CaS开始附着于钙铝酸盐外层,形成CaO-Al2O3-CaS复合夹杂;当钙质量分数为0.005 1%时,CaO-Al2O3-CaS夹杂物中CaS显著增多。随着钙含量增加,夹杂物成分由富Al2O3向高Ca的钙铝酸盐转变,平均直径先减小、后增大、再略微减小,球化率先增大后减小。当钙质量分数为0.001 5%时,夹杂物的平均直径最小,球化率最高。钙质量分数为0.001 5%的试验钢中夹杂物在冷却凝固过程中仍会发生较大变化:当温度从1 600 ℃降至1 480 ℃时,夹杂物成分变化不明显,仍以钙铝酸盐为主,但尺寸明显增大;当温度降至1 350~1 200 ℃时,钙铝酸盐夹杂表面开始析出CaS,且温度越低CaS析出量越多,夹杂物呈核心为钙铝酸盐、外层为CaS的CaO-Al2O3-CaS复合结构。在1 600~1 200 ℃冷却过程中,夹杂物的平均直径先增加后减小,数密度先减小后增加。在1 350 ℃时,夹杂物平均直径达到最大值,数密度达到最小值。

     

    Abstract: Calcium treatment can convert Al2O3 into liquid calcium aluminate, effectively mitigating nozzle clogging risks and improving steel quality. The effect of Ca content on inclusions was investigated. Results show that in untreated steel, inclusions are primarily solid Al2O3. At 0.000 8 wt.% Ca, small Al2O3 inclusions are partially modified into calcium aluminate, while large Al2O3 inclusions exhibit only partial surface modification, forming layered composite inclusions of Al2O3 and calcium aluminate. At 0.001 5 wt.% Ca, the inner Al2O3 layer in composite inclusions decreases and is converted into an outer layer ofcalcium aluminate indusions. At 0.002 4 wt.% Ca, inclusions are fully modified into calcium aluminate. At 0.003 9 wt.% Ca, CaS begins to attach to the calcium aluminate surface, forming CaO-Al2O3-CaS composite inclusions. At 0.005 1 wt.% Ca, the CaS content in CaO-Al2O3-CaS inclusions increases significantly. With increasing Ca content, the inclusion composition shifts from Al2O3-rich to calcium aluminate; the average diameter first decreases, then increases, and then decreases slightly, while sphericity first increases and then decreases. At 0.001 5 wt.% Ca, inclusions achieve the smallest average diameter and the highest sphericity. Inclusions in the steel with 0.001 5 wt.% Ca still undergo significant changes during cooling and solidification. From 1 600 to 1 480 ℃, the inclusion composition remains primarily calcium aluminate, but the size increases notably. Between 1 350 and 1 200 ℃, CaS begins to precipitate on the calcium aluminate surface, with the amount of precipitation increasing as the temperature decreases, forming core-shell CaO-Al2O3-CaS composite inclusions. From 1 600 to 1 200 ℃, the average inclusion diameter first increases and then decreases, while the number density first decreases and then increases. At 1 350 ℃, the average diameter reaches its maximum and the number density reaches its minimum.

     

/

返回文章
返回