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纳米Cr2O3引入方式对镁钙砖抗低碱度渣侵蚀性能的影响

Effect of nano-Cr2O3 addition method on magnesia-calcia bricks to low-basicity slag corrosion resistance

  • 摘要: 为研究纳米 Cr2O3引入方式对镁钙砖抗低碱度渣侵蚀性能的影响,以纳米 Cr2O3为添加剂,分别采用直接加入(MC)、预合成细粉引入(YMC)与预合成骨料引入(CYMC)三种引入方式制备镁钙砖,比较其在低碱度 CaO-SiO2-MgO-Al2O3-Fe2O3 渣系中的抗渣侵蚀能力。结果表明,CYMC 样品体积密度最高(约3.10 g·cm-3)、显气孔率最低(约9.01%),常温力学强度优于YMC与MC 。静态坩埚侵蚀试验中,MC、YMC、CYMC渣侵深度依次为0.92、0.74、0.60 mm,即MC>YMC>CYMC。显微结构分析显示,预合成尖晶石((Mg,Ca)Cr2O4)均匀分布于晶界,降低了炉渣在晶界处的渗透,同时抑制了MgO、CaO的溶解,减少游离CaO与渣中SiO2的反应;而直接加入纳米 Cr2O3 时出现团聚现象,且生成的尖晶石分布不均匀,诱发微裂纹与孔隙,导致其抗渣性最差。综上所述,纳米 Cr2O3 以预合成骨料方式引入可显著提高镁钙砖的致密程度与抗低碱度渣侵蚀能力。

     

    Abstract: To investigate the effect of nano-Cr2O3 addition method on the resistance of magnesia-calcia bricks to low-basicity slag corrosion, magnesia-calcia bricks are fabricated with nano-Cr2O3 as an additive via three approaches: direct addition (MC), introduction as pre-synthesized fine powder (YMC) and introduction as pre-synthesized aggregate (CYMC). Their corrosion resistance is compared in a low-basicity CaO-SiO2-MgO-Al2O3-Fe2O3 slag system. The results show that the CYMC sample exhibits the highest bulk density (approximately 3.10 g·cm-3) and the lowest apparent porosity (approximately 9.01%), with mechanical strength at room temperature superior to those of YMC and MC. In static crucible corrosion tests, slag penetration depths of 0.92, 0.74 and 0.60 mm are measured for MC, YMC and CYMC, respectively, indicating a sequence of MC > YMC > CYMC. Microstructural analysis reveals that pre-synthesized (Mg,Ca)Cr2O4 spinel is uniformly distributed at grain boundaries, which reduces slag penetration along grain boundaries, inhibits the dissolution of MgO and CaO, and mitigates the reaction between free CaO and SiO2 in the slag. In contrast, agglomeration is observed when nano-Cr2O3 is directly added and the formed spinel is distributed inhomogeneously. Microcracks and pores are thus induced, resulting in the poorest slag resistance. It is concluded that the introduction of nano-Cr2O3 as pre-synthesized aggregate significantly improves the densification and resistance of magnesia-calcia bricks to low-basicity slag corrosion.

     

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