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添加MgSiN2对低碳Al2O3-SiC-C耐火材料力学性能的影响

Effect of MgSiN2 addition on mechanical properties of low-carbon Al2O3-SiC-C refractories

  • 摘要: 针对低碳Al2O3-SiC-C耐火材料因界面结合弱化而难以满足现代炼铁要求的问题,本文以板状刚玉、6H-SiC、α-Al2O3微粉、铝粉和鳞片石墨为主要原料,引入MgSiN2作为添加剂进行制备。研究了添加质量分数为0、1%、3%、5% MgSiN2对材料物相组成、显微结构和常温力学性能的影响,并结合热力学与第一性原理计算揭示了其作用机制。结果表明,随MgSiN2添加量增加,材料中原位生成的MgAl2O4相增多,且分布更为均匀致密。在1 600 ℃下,MgSiN2分解产生气态Mg,气态Mg通过气相传质作用,促进了MgAl2O4相的原位生成及其与Al2O3基体的牢固结合,从而优化了材料的显微结构。当添加质量分数为5% MgSiN2时,材料的常温力学性能最佳,其常温抗折强度和耐压强度分别提高至7.27和56.80 MPa。

     

    Abstract: In view of the problem that low-carbon Al2O3-SiC-C refractories are difficult to meet requirements of modern ironmaking due to the weakening of interface bonding.Tabular corundum, 6H-SiC, α-Al2O3, Al powder and flake graphite were used as the main raw materials, andMgSiN2 was introduced as an additive to prepare the refractories. The effects of MgSiN2 additionat mass fractions of 0, 1%, 3% and 5% on the phase composition, microstructure and mechanical properties at room temperature were studied. And the mechanism was revealed by combining thermodynamics and first-principles calculations. The results show that with the increase in MgSiN2 addition, the in-situ generated MgAl2O4 phase increases, and its distribution is uniform and dense. At 1 600 ℃, MgSiN2 decomposes into generate gaseous Mg. Generate gaseous Mg promotes the in-situ formation of MgAl2O4 phase and its strong bonding with Al2O3 matrix through gas phase mass transfer, thus optimizing the microstructure of the material. Consequently, when the addition amount of MgSiN2 is 5%(mass fraction), the mechanical properties of the material at room temperature are optimal, and the cold modulus of rupture and compressive strength are increased to 7.27 and 56.80 MPa, respectively.

     

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