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弱静磁场对低碳MgO-C耐火材料蚀损行为的影响

Effect of weak static magnetic field on corrosion behavior of low-carbon MgO-C refractories

  • 摘要: 低碳MgO-C耐火材料是高品质特殊钢精炼用关键耐火材料,其与熔渣间的自由基反应会诱导材料服役失效,而弱静磁场具有调控高温熔渣与耐火材料界面反应速率的重要潜力,故本研究基于高温电磁可视化设备,引入侵蚀烈度指数,研究并评价了空气/氩气/真空3种气氛中0~1.5 mT弱静磁场对高铝CaO-Al2O3系熔渣在低碳MgO-C耐火材料表面润湿、渗透及蚀损的影响。结果表明,镁砂及碳源在高温环境下会分别产生超氧自由基和石墨σ悬空键,在真空1 600 ℃条件下,外加1.5 mT弱静磁场时,S1熔渣与碳质量分数为5%的低碳MgO-C耐火材料反应30 min后,侵蚀烈度指数由无弱磁场情况下的54.25降至16.35,支持磁场通过改变自由基对自旋态分布,从而降低超氧自由基与σ悬空键发生氧化反应的可能性。因此,弱静磁场可通过抑制自由基反应与减缓MgO溶解速率来提高低碳MgO-C耐火材料的抗渣能力。本研究为高品质特种钢精炼用低碳MgO-C耐火材料性能优化以及磁场辅助增强抗侵蚀技术开发提供了重要理论依据。

     

    Abstract: Low-carbon MgO-C refractories are key refractories employed in the refining of high-quality special steels. Free radical reactions between such refractories and molten slags lead to service failure. A weak static magnetic field shows considerable potential for regulating interfacial reaction rates between high-temperature molten slags and refractory materials. Using a high-temperature electromagnetic visualization apparatus and introducing the corrosion severity index, the effects of a weak static magnetic field (0-1.5 mT) on wetting, penetration andcorrosion of low-carbon MgO-C refractories by high-alumina CaO-Al2O3-based molten slag were investigated and evaluated under air, argon and vacuum atmospheres. Results show that magnesia and carbon sources generate superoxide free radicals and graphite σ dangling bonds, respectively, at elevated temperatures. Under vacuum at 1 600 ℃, application of a 1.5 mT weak static magnetic field reduces the corrosion severity index from 54.25 to 16.35 after 30 min of reaction between S1 slag and low-carbon MgO-C refractory containing5%(mass fraction) carbon. The reduction is attributed to altered spin-state distributions of radical pairs, which lowers the probability of oxidation reactions between superoxide free radicals and σ dangling bonds. Therefore, resistance of low-carbon MgO-C refractories to slag attack is improved by weak static magnetic fields through suppression of free radical reactions and deceleration of MgO dissolution. Findings provide an important theoretical basis for performance optimization of low-carbon MgO-C refractories used in high-quality special steel refining and development of magnetic field-assistedcorrosion-resistant technologies.

     

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