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去应力退火对选区激光熔化TC4钛合金的组织和腐蚀行为影响

Effect of stress relief annealing on microstructure and corrosion behavior ofselective laser melted TC4 titanium alloy

  • 摘要: 为明确去应力退火温度对选区激光熔化(SLM)成形TC4钛合金(SLMed TC4)组织、力学性能及人工海水中腐蚀行为的影响,将试样分别在600、700和800 ℃下真空退火1 h。采用X射线衍射仪(XRD)、电子背散射衍射(EBSD)、扫描电子显微镜(SEM)、纳米压痕、维氏硬度及电化学测试,表征显微组织、力学响应和钝化行为。结果表明,随退火温度升高,针状α′马氏体逐渐粗化并发生分解,800 ℃退火后形成α+β两相组织。弹性模量(EIT)由102.40 GPa升至133.98 GPa,塑性功由1 862.29 pJ增至2 371.29 pJ,维氏硬度下降,表明残余应力释放与组织演变共同改变了力学响应。腐蚀电流密度由1.43×10-7 A·cm-2降至9.83×10-8 A·cm-2,极化电阻约由7.33×105 Ω·cm2增至7.58×105 Ω·cm2。800 ℃试样的稳态电流密度最低,Mott-Schottky曲线斜率最大,表明钝化膜载流子密度降低、稳定性提高。综合而言,升高去应力退火温度可协同调控SLMed TC4的相组成、组织尺度和内应力状态,促进形成更稳定且更具保护性的钝化膜,从而提升其在人工海水中的耐蚀性能。

     

    Abstract: To clarify the influence of stress-relief annealing temperature on the microstructure, mechanical properties, and corrosion behavior in artificial seawater of selective laser melted (SLM) TC4 titanium alloy (SLMed TC4), specimens were vacuum-annealed at 600, 700 and 800 ℃ for 1 h. X-ray diffractometer, electron backscatter diffraction, scanning electron microscope, nanoindentation, Vickers hardness testing, and electrochemical measurements were employed to characterize the microstructure, mechanical response, and passivation behavior. The results show that with increasing annealing temperature, the acicular α′ martensite gradually coarsens and decomposes, and an α+β two-phase structure forms after annealing at 800 ℃. The elastic modulus increases from 102.40 to 133.98 GPa, and the plastic work increases from 1 862.29 to 2 371.29 pJ, whereas the Vickers hardness decreases, indicating that the release of residual stress and microstructural evolution jointly alter the mechanical response. The corrosion current density decreases from 1.43×10-7 to 9.83×10-8 A·cm-2, and the polarization resistance increases from 7.33×105 Ω·cm2 to approximately 7.58×105 Ω·cm2. The specimen annealed at 800 ℃ exhibits the lowest steady-state current density and the largest slope of the Mott-Schottky plot, suggesting a reduced carrier density and enhanced stability of the passive film. Overall, elevating the stress-relief annealing temperature enables synergistic regulation of the phase constitution, microstructural scale, and internal stress state in SLMed TC4, promoting the formation of a more stable and protective passive film, thereby improving its corrosion resistance in artificial seawater.

     

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