投审稿入口

氧化钇对菱镁矿尾矿制备镁质复合材料性能的影响

Effect of yttrium oxide on performance of magnesium composites prepared from magnesite tailings

  • 摘要: 为提高菱镁矿尾矿资源利用率、降低镁质耐火材料生产成本、减少菱镁尾矿对环境的污染,本文以菱镁矿尾矿轻烧粉为原料,氧化钇为添加剂,丙三醇为结合剂,采用固相反应无压烧结法制备镁质复合材料。研究了Y2O3加入量(质量分数分别为0、1%、2%、4%)对试样物相组成、显微结构、体积密度、显气孔率、常温抗折强度和抗热震稳定性的影响。结果表明,Y2O3的固溶使镁橄榄石的晶格发生畸变,提高了离子的扩散速度,促使镁橄榄石中的颗粒更容易在晶格中迁移和重排,从而填充孔隙和间隙,进而提高试样的致密度;同时,氧化钇与杂质相CaO、SiO2反应生成了高熔点相Ca4Y6O(SiO4)6,这种相的存在能够提高试样的强度。当添加质量分数为2%的Y2O3时,试样的综合性能最好(体积密度为3.04 g/cm3,显气孔率为3.82%,线收缩率为14.93%,常温抗折强度为94.33 MPa,残余强度保持率为89.64%)。利用简化的第二热力学影响因子较好的解释了氧化钇对镁质复合材料抗热震稳定性的影响。

     

    Abstract: To improve the utilization rate of magnesite tailings, reduce the production cost of magnesia-based refractories, and minimize environmental pollution caused by magnesite tailings, magnesia-based composites were prepared via a pressureless solid-phase reaction sintering method using light-burned magnesite tailings powder as the raw material, yttrium oxide as an additive, and glycerol as a binder. The effects of Y2O3 addition (with mass fractions of 0, 1%, 2%, and 4%) on the phase composition, microstructure, bulk density, apparent porosity, cold modulus of rupture, and thermal shock resistance of the samples were investigated. The solid solution of Y2O3 distorts the forsterite lattice, enhances the ion diffusion rate, and promotes the migration and rearrangement of forsterite particles within the lattice, thereby filling pores and gaps and improving the density of the samples. Furthermore, yttrium oxide reacts with the impurity phases CaO andSiO2 to form a high-melting-point phase, Ca4Y6O(SiO4)6, the presence of which improves the strength of the samples. The sample with 2% (mass fraction) Y2O3 exhibits the best comprehensive performance, with a bulk density of 3.04 g/cm3, apparent porosity of 3.82%, linear shrinkage of 14.93%, cold modulus of rupture of 94.33 MPa, and residual strength retention rate of 89.64%. The effect of yttrium oxide on the thermal shock resistance of the magnesia-based composites was well explained using a simplified second thermodynamic factor.

     

/

返回文章
返回