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洁净钢冶炼用先进低碳耐火材料中MLGs-SiCp-w的制备与形成机制

Preparation and formation mechanism ofMLGs-SiCp-w in advanced low-carbon refractories for clean steel smelting

  • 摘要: 含碳耐火材料的低碳化与高性能化是洁净钢冶炼技术发展的关键瓶颈。本研究提出了一种通过三辊研磨剥离与催化原位转化制备多层石墨烯(MLGs)-碳化硅颗粒/晶须(SiCp/SiCw)复合增强体的新策略。以膨胀石墨(EG)为原料、酚醛树脂(PF)为介质,研究了EG与PF配比对三辊研磨剥离效率及MLGs结构完整性的影响。以此MLGs/PF复合体系为碳源,在硝酸镍的作用下,与硅粉在1 400 ℃反应实现SiCp/SiCw的原位催化合成。结果表明,硝酸镍的引入是驱动SiC晶须形成的关键因素。反应过程中,部分 MLGs得以保留,以独立片状增强相的形式嵌入SiC基体中;同时,MLGs的存在优化了碳网络结构,使 PF残碳率提升至50.9%。热重-差热分析清晰揭示了镍盐分解、还原以及催化Si-C放热反应(峰值温度 1 294 ℃)的完整路径与反应机制。该工作制备的 MLGs-SiCp-w复合材料,可作为二维碳相与陶瓷相,用于提升洁净钢用高性能低碳耐火材料的综合性能。

     

    Abstract: Low-carbonization and high-performance improvement of carbon-containing refractories are recognized as key bottlenecks for the development of clean steel smelting technology. A novel strategy is proposed for the preparation of multilayer graphene (MLGs)-silicon carbide particle/whisker (SiCp/SiCw) composite reinforcements via three-roll milling exfoliation and catalytic in-situ conversion. Using expanded graphite (EG) as raw material and phenolic resin (PF) as medium, the effects of EG/PF mass ratio on the exfoliation efficiency of three-roll milling and the structural integrity of MLGs are investigated. With this MLGs/PF composite system as carbon source, in-situ catalytic synthesis of SiCp/SiCw is achieved by reacting with silicon powder at 1 400 ℃ under the action of nickel nitrate. Results show that the introduction of nickel nitrate is identified as the key factor driving the formation of SiC whiskers. During the reaction, parts of MLGs are retained and embedded into the SiC matrix as independent flake-like reinforcements. Meanwhile, the carbon network structure is optimized by the presence of MLGs, and the carbon yield of PF is increased to 50.9%. The complete pathway and reaction mechanism of nickel salt decomposition, reduction and catalytic Si-C exothermic reaction (peak temperature at 1 294 ℃) are clearly revealed by thermogravimetry-differential thermal analysis. The as-prepared MLGs-SiCp-w composite can be applied as a two-dimensional carbon and ceramic phase to enhance the comprehensive performance of high-performance low-carbon refractories for clean steel production.

     

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