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转炉底吹气体搅拌强化熔池钢水元素传质速率研究

Enhancement of mass transfer rate of elements in molten steel bath via bottom-blowing gas stirring in converter

  • 摘要: 为揭示转炉底吹搅拌对钢水杂质元素的去除机制,本研究在数值模拟与冷态模拟试验的基础上,开展底吹气体搅拌影响转炉熔池钢水磷、硫、氧去除效果的工业试验。数值模拟结果显示,提高底吹强度可显著优化熔池动力学条件。当底吹强度为 0.107 m3/(t·min) 时,液相死区体积占比相较于 0.089和 0.053 m3/(t·min) 工况,分别降低7.2%和10.5%。冷态模拟试验证实,强化搅拌作用可有效缩短熔池均混时间,且在底吹强度为0.107 m3/(t·min)时,熔池容量传质系数达到峰值,据此建立转炉底吹流量与容量传质系数的关联模型。150 t 转炉工业试验进一步表明,在终点无氧气参与的底吹后搅阶段,钢水中磷、锰、硫的传质速率显著高于测温取样定碳至测温取样定氧阶段,这表明终点提枪后的底吹后搅对熔池内元素的传质过程具有关键调控作用。

     

    Abstract: To reveal the removal mechanism of impurity elements in molten steel by bottom-blowing stirring in converters, industrial tests were carried out to investigate the effects of bottom-blowing gas stirring on the removal of phosphorus, sulfur and oxygen in molten steel in converter baths, based on numerical simulations and cold-state simulation tests. Numerical simulation results showed that the enhancement of bottom-blowing intensity could significantly optimize the kinetic conditions of molten steel baths. When the bottom-blowing intensity reached 0.107 m3/(t·min), the volume proportion of liquid dead zones decreased by 7.2% and 10.5%, respectively, compared with the operating conditions of 0.089 and 0.053 m3/(t·min). Cold-state simulation tests confirmed that the enhancement of stirring effect could effectively shorten the homogenization time of molten steel baths. The volumetric mass transfer coefficient of molten steel baths reached the peak value when the bottom-blowing intensity was 0.107 m3/(t·min), on the basis of which a correlation model between converter bottom-blowing flow rate and volumetric mass transfer coefficient was established. Further industrial tests on 150 t converters indicated that in the post-stirring stage with no oxygen involvement at the end point, the mass transfer rates of phosphorus, manganese and sulfur in molten steel were significantly higher than those in the stage from temperature measurement, sampling and carbon determination to temperature measurement, sampling and oxygen determination. These results demonstrated that the bottom-blowing post-stirring after lance lifting at the end point played a crucial regulatory role in the mass transfer process of elements in molten steel baths.

     

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