Abstract:
Through the addition of Ce for inclusion modification, a systematic investigation was conducted to examine the effects of Ce on inclusion characteristics in Nb-microalloyed medium-carbon alloy structural steels. The distribution and morphology of inclusions in both as-cast and hot-rolled specimens were characterized using optical microscopy, scanning electron microscopy, and electron probe microanalysis, while the equilibrium phase transformation pathways of inclusions were simulated through thermodynamic software. With increasing Ce content, progressive modification of Al
2O
3 and MnS inclusions into CeAlO
3,Ce
2O
2S, and Ce
2O
3 was observed, accompanied by a reduction in average inclusion size from 3.9 to 3.0 μm. Concurrently, Ce inhibited the coupled precipitation of primary NbC and MnS through MnS modification, thereby promoting the independent refinement of primary NbC precipitates. When excessive Ce (e.g., 0.029 wt.%) is added to steel, Ce
2O
3 inclusions precipitate extensively. Owing to the substantial capillary forces of the Ce
2O
3 inclusions, aggregation occurs, thereby forming large-sized inclusions. Following hot rolling, the aspect ratio of sulfide inclusions exhibited a significant decrease with increasing Ce content, while oxide inclusions showed minimal variation in aspect ratio. Based on integrated experimental and thermodynamic analyses, for niobium-microalloyed medium-carbon alloy structural steels in industrial production, the optimal Ce modification strategy should prioritize maximum sulfide modi-fication while suppressing Ce
2O
3 formation or minimizing its content to prevent inclusion aggregation.