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多路多量程压力仪表的自动化校准与数字化建设

Automatic calibration and digital construction of pressure instruments for engine test benches

  • 摘要: 由于发动机试车台的设备以及试验测试时所用的压力仪表类型不同,测试点多面广,用到的量程从微差压到35 MPa高压皆有,因此每次送检的压力仪表型号不同,量程分散,而且试车台一旦拆卸便必须停止试验,因此必须在较短的时间内完成校准,而现有的压力校准装置只能实现单量程,实现多量程的压力仪表校准,而且现有的校准系统还有很多需优化的地方,这些弊端都非常影响校准效率,最终影响科研生产进度。该本论文研究目的是开展多路多量程压力校准与数字化建设技术研究,研发出一套能够一次性覆盖多路多量程(基础设计为10路2个量程)的压力校准装置,打通各个环节影响效率的堵点,最终校准完成后仪表信息及校准结果通过试验网自动传递到涉密网,实现与计量设备管理系统的全链路连接及全自动计量及数字化管理,将整体计量校准及数据管理效率提高5倍以上,满足所内大量压力仪表的校准及型号研制的试验需求。

     

    Abstract: Due to the different types of equipment on the engine test bench and pressure instruments used in test measurements, there are numerous and widespread test points with measurement ranges ranging from differential pressure to high pressure of 35 MPa. Therefore, the models of pressure instruments submitted for calibration each time are different and their ranges are scattered. Moreover, the test bench must stop testing once disassembled, so calibration must be coMPleted in a short time. However, the existing pressure calibration devices can only achieve single-range calibration, and there are many areas needing optimization in the existing calibration system. These drawbacKs greatly affect calibration efficiency and ultimately hinder the progress of scientific research and production. The purpose of this paper is to carry out research on multi-channel and multi-range pressure calibration and digital construction technology, develop a set of pressure calibration devices that can cover multiple channels and ranges at one time(the basic design is 10 channels and 2 ranges), and eliminate the efficiency bottlenecKs in various linKs. After the final calibration, the instrument information and calibration results are automatically transmitted to the classified networK through the test networK, realizing the full-linK connection with the measurement equipment management system as well as fully automatic measurement and digital management. This will increase the overall measurement calibration and data management efficiency by more than 5 times, meeting the calibration needs of a large number of pressure instruments in theinstitute and the test requirements of model development.

     

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