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热轧带钢机架间出口温度预报技术

Development of hot-rolled strip outlet temperature forecasting technology

  • 摘要: 针对某钢厂热轧产线精轧区七机架带钢出口温度受动态传热干扰、非稳态工况及测量盲区影响导致传统模型预测精度不足的问题,本文结合多物理场耦合温度预测方法,通过构建空冷辐射、水冷换热、塑性变形温升、轧辊摩擦热效应及接触传热等子模型,建立了热-力耦合效应的温度场计算体系,开发了集成导热系数修正算法的机架间出口温度预报软件,实现了轧制过程各机架出口温度的动态求解。以650CL高强钢种为对象,结合加权法计算钢种比热容与导热系数的温度特性曲线,实测验证结果表明:模型预测值与红外检测结果最大偏差≤10℃,相对误差<1.5%。该技术有效解决了传统机理模型在非稳态轧制阶段误差过大的问题,为优化轧制策略、提升高附加值产品尺寸精度与力学性能提供了可靠的理论支撑。

     

    Abstract: In order to solve the problem that the outlet temperature of the strip steel in the seven stand of the finishing rolling area of one hot rolling line of a steel mill is affected by dynamic heat transfer interference, unsteady working conditions and measurement blind spots, which leads to the insufficient prediction accuracy of the traditional model, this paper combines a multiphysics coupled temperature prediction method. By constructing sub-models such as air-cooled radiation, water-cooled heat exchange, plastic deformation temperature rise, roll frictional heat effect and contact heat transfer, a temperature field calculation system considering the thermal-mechanical coupling effect is established. The inter-rack outlet temperature prediction software with integrated heat transfer coefficient correction algorithm was developed to realize the dynamic solution of the outlet temperature of each frame during the rolling process. Taking 650CL high-strength steel grade as the object, the temperature characteristic curve of specific heat capacity and thermal conductivity of steel grade was calculated by knot weighting method, and the experimental verification showed that the maximum deviation between the predicted value of the model and the infrared detection result was ≤ 10 ℃, and the relative error was < 1.5%. This technology effectively solves the problem of excessive error in the unsteady rolling stage of the traditional mechanism model, and provides reliable theoretical support for optimizing the rolling strategy and improving the dimensional accuracy and mechanical properties of high value-added products.

     

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