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加热工艺对60Si2Mn弹簧钢脱碳层厚度影响的数值模拟

Numerical simulation of total decarburization depth of 60Si2Mn spring steel based on reheating parameters

  • 摘要: 针对60Si2Mn弹簧钢加热过程中脱碳层厚度难以控制的问题,基于氧化-脱碳耦合数值模型,考虑了钢的氧化行为,引入了合金元素含量对碳扩散系数的影响和基于控制体积法的界面运动方程,结合黑匣子测温实测加热曲线,分析计算了加热过程中不同铸坯位置、加热温度、保温时间及氧化速率对弹簧钢脱碳行为的影响。研究结果表明,加热过程中铸坯不同位置温度演变差异显著,加热炉中加热轨迹相差最大的两个位置温度差异可达到300℃,导致总脱碳层存在厚度差异;对温度最高的加热轨迹进行分析,发现加热温度提高30℃,总脱碳层厚度从0.530 mm增至0.609 mm,保温时间增加1倍,总脱碳层厚度从0.530 mm增至0.724 mm;不同加热工艺段对总脱碳层厚度的影响差异显著,其中预热段温度变化对脱碳无显著影响,总脱碳层厚度变化不超过2%,而通过提高加热段和均热段的保温温度和保温时间可使脱碳层厚度变化达35%以上;将氧化速率提高至原本的10倍虽可将脱碳层厚度从0.530 mm降至0.277 mm,但氧化层厚度从0.078 mm增至0.771 mm,氧化烧损显著增加,经济性较差。

     

    Abstract: To address the challenge of controlling decarburization thickness in 60Si2Mn spring steel during heating, this study establishes an oxidation-decarburization integrated numerical model that incorporates the steel's oxidation behavior.The model introduces the influence of alloy element content on carbon diffusivity and is based on the control volume method.Combined with measured heating curves from black-box temperature tests, the analysis calculates the effects of different positions, heating temperatures, holding time and oxidation rates on decarburization behavior during heating.The results show significant temperature evolution differences across slab positions during heating, with a maximum temperature difference of 300 ℃ between the two most divergent heating trajectories in the furnace, leading to variations in total decarburization depth.For the highest-temperature trajectory, increasing the heating temperature by 30 ℃ raises the total decarburization depth from 0.530 mm to 0.609 mm, while doubling the holding time increases it from 0.530 mm to 0.724 mm.The impact of different heating stages on decarburization varies notably.The preheating stage's temperature changes have negligible influence(≤2% variation in thickness),whereas elevating the temperature and holding time in the heating stage and soaking stage can increase total decarburization depth by over 35%.Although raising the oxidation rate to 10 times the original value reduces the total decarburization depth from 0.530 mm to 0.277 mm, it simultaneously increases the scale depth from 0.078 mm to 0.771 mm, resulting in significant material loss and poor economic efficiency.

     

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