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钙含量对含硫钢中MnS夹杂物的影响及热力学分析

Influence of Ca content on MnS inclusions in resulfurized steel and thermodynamic analysis

  • 摘要: 控制MnS夹杂物的形貌对提高含硫钢的机械性能和切削性能具有重要意义。本文研究了钙含量对42CrMoS4含硫钢中MnS夹杂物的影响,采用自动扫描电子显微镜和能谱仪对钢中MnS特征(数量、尺寸、形貌、分布等)进行了系统表征。结果表明,钙含量对42CrMoS4含硫钢中MnS形状的控制具有很大影响。经钙处理的42CrMoS4钢中存在两种类型的硫化物:纯MnS和CaS-MnS。在连铸坯中,纯MnS形状不规则,而CaS-MnS为近球形。经过热轧,纯MnS沿着轧制方向发生较大变形,大部分呈长条形;CaS-MnS变形很小,仍呈近球形。较高的Ca含量可以提高球形CaS-MnS型硫化物的比例,同时减小MnS的长径比。当钙含量从0.000 9wt%增加到0.001 5wt%时,MnS尺寸变小,长径比大于3的MnS数量比例从15.3%降至10.6%。利用FactSage软件进行热力学计算,阐明了钙对MnS的作用机理。Ca处理后,Al脱氧产物Al2O3夹杂物转变为熔点较低的CaO-Al2O3。添加S元素后,CaO-Al2O3氧化物中的CaO在热力学上呈不稳定状态,与钢液中溶解的S反应生成CaS。凝固过程中,富含CaS的CaO-Al2O3氧化物可以作为MnS夹杂物的有效形核核心。最终CaS和MnS发生结合形成细小的近球形CaS-MnS型硫化物。

     

    Abstract: Controlling the morphology of MnS inclusions is of great significance for improving the mechanical and machinability properties of sulfur-containing steel. The effect of calcium content on MnS inclusions in 42CrMoS4 sulfur-containing steel was investigated. An automatic scanning electron microscope and an energy dispersive spectrometer were used to systematically characterize the characteristics(quantity, size, morphology, distribution, etc.) of MnS in the steel. The results show that calcium content has a significant effect on the morphology control of MnS in 42CrMoS4 sulfur-containing steel. Two types of sulfides exist in the calcium-treated 42CrMoS4 steel: pure MnS and CaS-MnS. In the continuous casting billet, pure MnS has an irregular morphology, while CaS-MnS is nearly spherical. After hot rolling, pure MnS undergoes significant deformation along the rolling direction and most of it presents an elongated shape. CaS-MnS deforms slightly and remains nearly spherical. A higher calcium content can increase the proportion of spherical CaS-MnS sulfides and reduce the aspect ratio of MnS simultaneously. When the calcium content increases from 0.000 9 wt% to 0.001 5 wt%, the size of MnS decreases, and the number proportion of MnS with an aspect ratio greater than 3 reduces from 15.3% to 10.6%. Thermodynamic calculations were carried out using FactSage software to clarify the action mechanism of calcium on MnS. After calcium treatment, the Al deoxidation product Al2O3 inclusions transform into CaO-Al2O3 with a lower melting point. After the addition of S element, CaO in the CaO-Al2O3 oxides is thermodynamically unstable and reacts with the dissolved S in the molten steel to form CaS. During the solidification process, the CaO-Al2O3 oxides rich in CaS can serve as effective nucleation cores for MnS inclusions. Eventually, CaS combines with MnS to form fine and nearly spherical CaS-MnS sulfides.

     

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