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Cr含量对铸态石墨钢组织和性能的影响

Effect of Cr content on microstructure and properties of as-cast graphite steel

  • 摘要: 在冶金装备领域,大规格Cr12MoV矫直辊的辊环开裂问题长期制约其服役寿命。为提升辊芯材料的抗热疲劳与耐磨性能,以石墨钢为辊芯材料,通过离心浇铸工艺实现Cr12MoV辊环与石墨钢芯的复合成型。然而,在高温离心浇铸过程中,辊环基体中的Cr元素会沿温度梯度向芯部石墨钢中扩散,导致界面成分偏析。为揭示Cr元素扩散对铸态石墨钢组织与性能的影响规律,研究设计了不同Cr含量(0%~1.2%)的石墨钢试样,并系统分析了其显微组织演变与力学性能变化。结果表明,当Cr含量从0%增至1.2%时,Cr通过提高奥氏体稳定性增强过冷度,同时抑制碳扩散,使片层珠光体细化约30%~50%;随着Cr含量进一步增加,石墨钢中球状石墨含量减少,1.2%Cr试样的石墨尺寸较无Cr试样减小73%,这归因于Cr阻碍碳原子扩散与聚集;尽管Cr的添加通过其间隙固溶及Cr原子在晶界聚集使得钢的塑性和韧性有所降低,但1.2%及以下的Cr含量对辊环开裂风险无明显影响。研究认为,Cr通过双重机制改善耐磨性:一是细化珠光体片层间距强化基体,二是减少球状石墨含量以弱化润滑作用,同时抑制摩擦氧化磨损,使Cr的添加成为提升石墨钢综合性能的有效途径。

     

    Abstract: In the field of metallurgical equipment, the cracking of the roll ring of large-size Cr12MoV straightening rolls has long restricted its service life. To improve the thermal fatigue resistance and wear resistance of the roll core material, graphite steel was adopted as the roll core material, and the composite forming of the Cr12MoV roll ring and graphite steel core was realized by the centrifugal casting process. However, during the high-temperature centrifugal casting process, Cr elements in the roll ring matrix diffuse toward the core graphite steel along the temperature gradient, resulting in interfacial composition segregation. To reveal the influence law of Cr element diffusion on the microstructure and properties of as-cast graphite steel, graphite steel samples with different Cr contents(0%~1.2%) were designed in this study, and their microstructure evolution and mechanical behavior were systematically analyzed. The results show that when the Cr content increases from 0% to 1.2%, Cr increases the undercooling degree by improving the austenite stability and inhibits carbon diffusion at the same time, which refines the lamellar pearlite by about 30%~50%. With the further increase of Cr content, the content of spheroidal graphite in graphite steel decreases, and the graphite size of the 1.2%Cr sample is reduced by 73% compared with that of the Cr-free sample, which is attributed to Cr hindering the diffusion and aggregation of carbon atoms. Although the addition of Cr reduces the plasticity and toughness of the steel due to its interstitial solid solution and the aggregation of Cr atoms at grain boundaries, the Cr content of 1.2% and below has no obvious effect on the cracking risk of the roll ring. The study holds that Cr improves wear resistance through a dual mechanism. Firstly, refining the interlamellar spacing of pearlite to strengthen the matrix. Secondly, reducing the content of spheroidal graphite to weaken the lubrication effect and inhibit frictional oxidative wear at the same time, making the addition of Cr an effective way to improve the comprehensive properties of graphite steel.

     

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