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低合金大梁钢低周应变疲劳性能及微观损伤机制

Low cycle strain fatigue performance and microscopic damage mechanism of low alloy beam steel

  • 摘要: 随着汽车产业升级,大梁钢作为车架核心承力部件,其抗疲劳性能成为技术攻关重点。本文针对420L、610L两种典型低合金大梁钢开展低周应变疲劳研究,通过采用应变控制疲劳试验模拟车辆频繁启停、复杂路况下的大应变工况,结合万能试验机检测,扫描电子显微镜(SEM)观察、金相显微镜分析,系统探究了两种钢材的疲劳特性。结果表明,420L钢为铁素体-珠光体组织,晶粒较大;610L钢为贝氏体组织,组织细小,屈服强度(584 MPa)与抗拉强度(643 MPa)显著高于420L钢(360 MPa、455 MPa)。疲劳试验数据经Manson-Coffin公式拟合显示,420L钢疲劳延性系数为0.424,高于610L钢的0.192,但其疲劳寿命交点Nc为3.4×10~4次,显著大于610L钢的6.2×10~3次,表明420L钢塑性应变幅占比高,其疲劳失效风险更高。断口分析发现,420L钢扩展区条带间距不均且存在二次裂纹,610L钢扩展区条带细密均匀,印证了610L钢的贝氏体细晶组织可有效抑制裂纹扩展并提升疲劳稳定性。本研究可为大梁钢成分设计与工艺优化提供理论依据。

     

    Abstract: With the upgrading of the automotive industry, the fatigue resistance of frame steel, as the core load-bearing component of vehicle frames, has become a key focus of technological research. In this paper, low-cycle strain fatigue research was carried out on two typical low-alloy frame steels, 420L and 610L. Strain-controlled fatigue tests were adopted to simulate the large-strain working conditions of vehicles under frequent start-stop and complex road conditions. Combined with universal testing machine detection, scanning electron microscope(SEM) observation and metallographic microscope analysis, the fatigue characteristics of the two steels were systematically investigated. The results show that 420L steel has a ferrite-pearlite structure with coarse grains, while 610L steel has a bainite structure with fine grains, and its yield strength(584 MPa) and tensile strength(643 MPa) are significantly higher than those of 420L steel(360 MPa, 455 MPa). The fitting of fatigue test data by the Manson-Coffin formula shows that the fatigue ductility coefficient of 420L steel(0.424) is higher than that of 610L steel(0.192), but its fatigue life intersection point(Nc=3.4×10~4 cycles) is significantly larger than that of 610L steel(Nc=6.2×10~3 cycles), indicating that 420L steel has a high proportion of plastic strain amplitude and a higher risk of fatigue failure. Fracture analysis found that the striation spacing in the propagation zone of 420L steel is uneven with secondary cracks, while the striations in the propagation zone of 610L steel are fine and uniform, which confirms that the fine-grained bainite structure of 610L steel can effectively inhibit crack propagation and improve fatigue stability. This study can provide a theoretical basis for the composition design and process optimization of frame steel.

     

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