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26CrMoVTiB石油钻井套管钢生产工艺优化

Optimization of production process for 26CrMoVTiB oil drilling casing steel

  • 摘要: 优化26CrMoVTiB石油钻井套管钢的化学成分设计,采用“BOF转炉→LF精炼→VD真空处理→CC连铸”的工艺流程,严格控制转炉出钢下渣,出钢后炉内剩余钢水3~5 t; LF过程中优质白灰用量7~10 kg/t钢、精炼渣用量15~20 kg/t钢、碳化硅用量3.0~5.0 kg/t钢、铝粒用量0.5~0.7 kg/t钢,钢包氩气流量300~600 L/min,保证钢水搅拌效果; LF精炼渣系成分控制范围为w(CaO)=50%~55%,w(Al2O3)=26%~31%,w(SiO2)≤9%,w(MgO)≤6%,w(TFe+MnO)≤0.5%;φ450 mm断面连铸坯恒拉速0.42 m/min,控制搅拌电流150~300 A、搅拌频率2.0~8.0 Hz,连铸中包过热度控制为20~30℃,铸坯出坑时表面温度不大于180℃。通过以上工艺可实现生产的φ450 mm断面26CrMoVTiB石油钻井套管用钢连铸坯成品P质量分数不大于0.010%,S质量分数不大于0.001 5%,连铸坯成分偏析w(C)≤0.03%,w(Mo)≤0.04%,保证石油钻井套管钢材良好的抗腐蚀性能和耐磨损性能,从而提高产品的使用寿命。

     

    Abstract: By optimizing the composition design of 26CrMoVTiB steel for oil drilling casing,the steelmaking process of "BOF→LF→VD→CC" is adopted. Strictly control the slag discharge from the converter after steelmaking,leaving 3-5t of molten steel in the furnace after steelmaking. In the LF process,the amount of high-quality white ash used is 7-10 kg/t steel,the amount of refined slag used is 15-20 kg/t steel,the amount of silicon carbide used is 3. 0-5. 0 kg/t steel,the amount of aluminum particles used is 0. 5-0. 7 kg/t steel,and the flow rate of argon gas in the ladle is 300-600 L/min to ensure the stirring effect of the steel. Control ranges of LF refining slag composition are w(CaO) = 50%-55%,w(Al2O3) =26%-31%,w(SiO2) ≤9%,w(MgO) ≤6%,w(TFe + MnO) ≤0. 5%. The constant pulling speed of φ450 mm section continuous casting billet is 0. 42 m/min,the stirring current is controlled at 150-300 A,the stirring frequency is 2. 0-8. 0 Hz,the superheat of the continuous casting ladle is controlled at 20-30 ℃,and the surface temperature of the billet is not higher than 180 ℃ when it exits the pit. The 26CrMoVTiB steel continuous casting billet for oil drilling casing with a diameter of φ450 mm can be produced with P mass fraction less than 0. 010% and S mass fraction less than 0. 001 5%. The segregation range of the continuous casting billet composition is as follows: w(C) ≤0. 03%,w(Mo) ≤0. 04%. This has ensured excellent corrosion resistance and wear resistance of the oil drilling casing steel,thereby extending its service life of the product.

     

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