Abstract:
Amidst the backdrop of rapid advancements in power electronics technology,this study focuses on investigating the impact of SiO
2 insulating coatings on the core loss characteristics of nanocrystalline magnetic cores. A uniformly distributed and smooth SiO
2 insulating coating was successfully formed on Fe
73.5Si
15.5B
7Nb
3Cu
1 nanocrystalline ribbons via the solgel method,demonstrating strong adhesion to the substrate surface. After transverse magnetic annealing,the Fe
73.5Si
15.5B
7Nb
3Cu
1 nanocrystalline cores coated with SiO
2 insulation exhibited significant improvement in high-frequency loss performance compared to uncoated counterparts. Under 0. 2 T/100 kHz conditions,the coated cores with a ribbon thickness of 12-14 μm achieved an 18.2% reduction in specific total core loss,while the coated cores with a ribbon thickness of 20-22 μm showed a 24.3% loss reduction. Furthermore,the SiO
2 coating enhances core impedance values,effectively suppressing eddy current losses and thereby reducing the specific total core loss at high frequencies.