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SiO2绝缘涂层对Fe73.5Si15.5B7Nb3Cu1纳米晶磁芯损耗性能的影响

Effect of SiO2 insulating coating on the core losses performance of Fe73.5Si15.5B7Nb3Cu1 nanocrystalline core

  • 摘要: 在电力电子技术迅速发展的背景下,围绕SiO2绝缘涂层对纳米晶磁芯损耗性能的影响展开研究。通过溶胶-凝胶法在Fe73.5Si15.5B7Nb3Cu1纳米晶带材表面形成分布均匀、光洁的SiO2绝缘涂层,涂层与带材结合紧密,能牢固地附着在基体表面。经横磁热处理后,涂覆SiO2绝缘涂层的Fe73.5Si15.5B7Nb3Cu1纳米晶磁芯相比未涂覆的磁芯高频损耗性能得到明显改善,在0.2 T/100 kHz条件下,带材厚度12~14μm的涂层磁芯比总损耗降低18.2%,带材厚度20~22μm的涂层磁芯比总损耗降低24.3%。此外,SiO2绝缘涂层的存在使磁芯阻抗值变大,降低了磁芯的涡流损耗,从而降低磁芯在高频下的比总损耗。

     

    Abstract: Amidst the backdrop of rapid advancements in power electronics technology,this study focuses on investigating the impact of SiO2 insulating coatings on the core loss characteristics of nanocrystalline magnetic cores. A uniformly distributed and smooth SiO2 insulating coating was successfully formed on Fe73.5Si15.5B7Nb3Cu1 nanocrystalline ribbons via the solgel method,demonstrating strong adhesion to the substrate surface. After transverse magnetic annealing,the Fe73.5Si15.5B7Nb3Cu1 nanocrystalline cores coated with SiO2 insulation exhibited significant improvement in high-frequency loss performance compared to uncoated counterparts. Under 0. 2 T/100 kHz conditions,the coated cores with a ribbon thickness of 12-14 μm achieved an 18.2% reduction in specific total core loss,while the coated cores with a ribbon thickness of 20-22 μm showed a 24.3% loss reduction. Furthermore,the SiO2 coating enhances core impedance values,effectively suppressing eddy current losses and thereby reducing the specific total core loss at high frequencies.

     

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