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基于碳纤维增强PPS的工业锁控高防腐工艺

Industrial lock control high anti-corrosion technology based on carbon fiber reinforced PPS

  • 摘要: 为了满足户外储能柜对工业锁闭系统的高防腐要求,对主锁及传动负载部件的结构、材料和表面处理工艺进行了优化设计。基于摩擦接触面隔离设计以及金属表面处理工艺优化原则,针对锁体执行部件的运动摩擦结构,采用了包塑工艺,并用碳纤维增强聚苯硫醚(Cf-PPS)替代锌合金,以形成塑料-金属配副,从而取代传统的金属-金属配副。这一改进显著提升了部件的耐磨性和耐腐蚀性能。在外观方面,锁体采用电泳涂层与氟碳塑粉喷涂相结合,传动部件选用316L不锈钢并经过钝化处理。通过工艺分析,并进行了机械性能测试和中性盐雾测试,结果显示锁闭机构有效开关次数达到了20 000次,所有零部件在交变盐雾环境下耐受时间超过2 300 h。这些措施显著提高了工业锁闭系统的可靠性与稳定性,同时增强了工业锁在户外高温、高湿及高腐蚀环境中的生存能力。

     

    Abstract: In order to meet the high anti-corrosion requirements of industrial locking systems for outdoor energy storage cabinets,the structure,materials and surface treatment processes of the main lock and transmission load components were optimized. Based on the design principle of isolating the friction contact surface and optimizing the metal surface treatment process,the movement friction structure of the lock body's actuating components adopted a plastic coating process,and carbon fiber reinforced polyphenylene sulfide(Cf-PPS) was used to replace zinc alloy to form a plastic-metal pair,thus replacing the traditional metal-metal pair. This improvement significantly enhanced the wear resistance and corrosion resistance of the components. In terms of appearance,the lock body was treated with a combination of electrophoretic coating and fluorocarbon plastic powder spraying,while the transmission components were made of 316L stainless steel and underwent passivation treatment. Through process analysis,as well as mechanical performance tests and neutral salt spray tests,the results showed that the effective opening and closing times of the locking mechanism reached 20 000 times,and all components endured over 2 300 h in an alternating salt spray environment. These measures significantly improved the reliability and stability of the industrial locking system and enhanced the survival ability of the industrial lock in outdoor high-temperature,high-humidity and highly corrosive environments.

     

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