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CrMnFeCoNi高熵合金与低碳不锈钢在核电管道环境的耐蚀性对比

Corrosion resistance comparison of CrMnFeCoNi high-entropy alloy and low-carbon stainless steel in nuclear power pipeline environments

  • 摘要: 通过电化学测试、XPS分析和浸泡腐蚀等实验系统研究了FeCoNiCrMn高熵合金与低碳不锈钢2种焊缝材料在核燃料后处理管道环境中的腐蚀行为。电化学测试表明,在2 mol/L HNO3溶液中,高熵合金的腐蚀电流密度较不锈钢降低约50%,且钝化膜稳定性显著提升。XPS分析揭示,高熵合金钝化膜中Cr元素总含量达39.14%(原子数分数),形成以Cr2O3为核心的致密钝化层。不锈钢钝化膜以Fe基氧化物为主(原子数分数35%以上)。结合浸泡腐蚀实验与动电位极化分析,发现高熵合金通过“高Cr/低Fe”的组分设计策略,使钝化膜中Cr2O3有效阻隔腐蚀介质渗透,同时Ni、Co氧化物的协同效应将点蚀密度有效降低。本研究从膜成分-结构-性能的构效关系揭示了高熵合金和低碳不锈钢的耐蚀机制,为其在核化工设备的工程应用提供了理论依据。

     

    Abstract: The corrosion resistance of Fe Co Ni Cr Mn high-entropy alloy and low-carbon stainless steel weld materials in nuclear fuel reprocessing pipeline environments were systematically investigated through electrochemical testing,XPS analysis,and immersion corrosion experiments. Electrochemical tests indicated that in a 2 mol/L HNO3 solution,the corrosion current density of the high-entropy alloy was reduced by approximately 50% compared to that of the stainless steel,with a significant enhancement in the stability of the passivation film. XPS analysis revealed that the total content of Cr element in the passivation film of the high-entropy alloy reached atomic fraction of 40%,forming a dense passivation layer centered on Cr2O3. In contrast,the passivation film of the stainless steel was predominantly composed of Fe-based oxides with atomic fraction of higher than 35%. Combining immersion corrosion experiments with polarization curve analysis,it was found that the high-entropy alloy,through a "high-Cr/low-Fe" compositional design strategy,effectively blocked the penetration of corrosive media via the chemical inertness of Cr2O3 in the passivation film. Meanwhile,the synergistic effect of Ni and Co oxides effectively reduced the density of point defects. This study elucidated the corrosion resistance mechanism of high-entropy alloy and low-carbon stainless steel from the perspective of the relationship between film composition,structure,and properties,providing a theoretical basis for their engineering applications in nuclear chemical equipment.

     

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